| Suppfeed_01 |
We are comfortable sharing problems with our suppliers |
0.76 |
0.795 |
| Suppfeed_02 |
We believe that cooperating with our suppliers is beneficial |
0.76 |
| Suppfeed_03 |
We emphasize openness of communications in collaborating with our suppliers |
0.69 |
| Suppfeed_04 |
In dealing with our suppliers, we are willing to change assumptions, in order to find more effective solutions |
0.55 |
| ExtPull_01 |
Our customers are linked with us via JIT systems |
0.79 |
0.807 |
| ExtPull_02 |
Our suppliers deliver to us on a just-in-time basis |
0.71 |
| ExtPull_03 |
We receive daily shipments from most suppliers |
0.72 |
| ExtPull_04 |
We can depend upon on-time delivery from our suppliers |
0.52 |
| ExtPull_05 |
Our suppliers are linked with us by a pull system |
0.52 |
| SuppDev_01 |
We maintain cooperative relationships with our suppliers |
0.74 |
0.883 |
| SuppDev_02 |
We provide a fair return to our suppliers |
0.54 |
| SuppDev_03 |
We help our suppliers to improve their quality |
0.73 |
| SuppDev_04 |
We take active steps to reduce the number of suppliers in each category |
0.78 |
| SuppDev_05 |
Our key suppliers provide input into our product development projects |
0.53 |
| SuppDev_06 |
We strive to establish long-term relationships with suppliers |
0.58 |
| SuppDev_07 |
Our suppliers are actively involved in our new product development process |
0.58 |
| SuppDev_08 |
We maintain close communications with suppliers about quality considerations and design changes |
0.64 |
| SuppDev_09 |
We maintain close communication with suppliers about quality considerations and design changes |
0.78 |
| SuppDev_10 |
We actively engage suppliers in our quality improvement efforts |
0.70 |
| SuppSel_01 |
Quality is our number one criterion in selecting suppliers |
0.62 |
0.764 |
| SuppSel_02 |
We would select a quality supplier over one with a lower price |
0.77 |
| CustDev_01 |
We frequently are in close contact with our customers |
0.62 |
0.644 |
| CustDev_02 |
Our customers are actively involved in our product design process |
0.78 |
| CustDev_03 |
We consider our customers’ forecasts in our supply chain planning |
0.47 |
| Kanban_01 |
We use a kanban pull system for production control |
0.86 |
0.859 |
| Kanban_02 |
We use kanban squares, containers or signals for production control |
0.81 |
| LeanSys_01 |
We have laid out the shop floor so that processes and machines are in close proximity to each other |
0.80 |
0.844 |
| LeanSys_02 |
The layout of our shop floor facilitates low inventories and fast throughput |
0.77 |
| LeanSys_03 |
Our processes are located close together, so that material handling and part storage are minimized |
0.71 |
| LeanSys_04 |
We have located our machines to support JIT production flow |
0.53 |
| LeanSys_05 |
We are aggressively working to lower setup times in our plant |
0.52 |
| LeanSys_06 |
We have low setup times of equipment in our plant |
0.53 |
| SPC_01 |
A large percent of the processes on the shop floor are currently under statistical quality control |
0.81 |
0.844 |
| SPC_02 |
We make extensive use of statistical techniques to reduce variance in processes |
0.74 |
| SPC_03 |
We use charts to determine whether our manufacturing processes are in control |
0.61 |
| EmpInp_01 |
During problem solving sessions, we make an effort to get all team members’ opinions and ideas before making a decision |
0.53 |
0.875 |
| EmpInp_02 |
Management takes all product and process improvement suggestions seriously |
0.74 |
| EmpInp_03 |
We are encouraged to make suggestions for improving performance at this plant |
0.72 |
| EmpInp_04 |
Management tells us why our suggestions are implemented or not used |
0.79 |
| EmpInp_05 |
Many useful suggestions are implemented at this plant |
0.70 |
| EmpInp_06 |
My suggestions are never taken seriously around here |
0.51 |
| EmpTBPS_01 |
Our plant forms teams to solve problems |
0.74 |
0.89 |
| EmpTBPS_02 |
In the past three years, many problems have been solved through small group sessions |
0.71 |
| EmpTBPS_03 |
Problem solving teams have helped improve manufacturing processes at this plant |
0.72 |
| EmpTBPS_04 |
Employee teams are encouraged to try to solve their own problems, as much as possible |
0.56 |
| EmpTBPS_05 |
We don’t use problem solving teams much, in this plant |
0.77 |