Skip to main content
. 2023 Apr 5:1–31. Online ahead of print. doi: 10.1007/s12063-023-00355-2
Item Name Item Factor Score Reliability
Suppfeed_01 We are comfortable sharing problems with our suppliers 0.76 0.795
Suppfeed_02 We believe that cooperating with our suppliers is beneficial 0.76
Suppfeed_03 We emphasize openness of communications in collaborating with our suppliers 0.69
Suppfeed_04 In dealing with our suppliers, we are willing to change assumptions, in order to find more effective solutions 0.55
ExtPull_01 Our customers are linked with us via JIT systems 0.79 0.807
ExtPull_02 Our suppliers deliver to us on a just-in-time basis 0.71
ExtPull_03 We receive daily shipments from most suppliers 0.72
ExtPull_04 We can depend upon on-time delivery from our suppliers 0.52
ExtPull_05 Our suppliers are linked with us by a pull system 0.52
SuppDev_01 We maintain cooperative relationships with our suppliers 0.74 0.883
SuppDev_02 We provide a fair return to our suppliers 0.54
SuppDev_03 We help our suppliers to improve their quality 0.73
SuppDev_04 We take active steps to reduce the number of suppliers in each category 0.78
SuppDev_05 Our key suppliers provide input into our product development projects 0.53
SuppDev_06 We strive to establish long-term relationships with suppliers 0.58
SuppDev_07 Our suppliers are actively involved in our new product development process 0.58
SuppDev_08 We maintain close communications with suppliers about quality considerations and design changes 0.64
SuppDev_09 We maintain close communication with suppliers about quality considerations and design changes 0.78
SuppDev_10 We actively engage suppliers in our quality improvement efforts 0.70
SuppSel_01 Quality is our number one criterion in selecting suppliers 0.62 0.764
SuppSel_02 We would select a quality supplier over one with a lower price 0.77
CustDev_01 We frequently are in close contact with our customers 0.62 0.644
CustDev_02 Our customers are actively involved in our product design process 0.78
CustDev_03 We consider our customers’ forecasts in our supply chain planning 0.47
Kanban_01 We use a kanban pull system for production control 0.86 0.859
Kanban_02 We use kanban squares, containers or signals for production control 0.81
LeanSys_01 We have laid out the shop floor so that processes and machines are in close proximity to each other 0.80 0.844
LeanSys_02 The layout of our shop floor facilitates low inventories and fast throughput 0.77
LeanSys_03 Our processes are located close together, so that material handling and part storage are minimized 0.71
LeanSys_04 We have located our machines to support JIT production flow 0.53
LeanSys_05 We are aggressively working to lower setup times in our plant 0.52
LeanSys_06 We have low setup times of equipment in our plant 0.53
SPC_01 A large percent of the processes on the shop floor are currently under statistical quality control 0.81 0.844
SPC_02 We make extensive use of statistical techniques to reduce variance in processes 0.74
SPC_03 We use charts to determine whether our manufacturing processes are in control 0.61
EmpInp_01 During problem solving sessions, we make an effort to get all team members’ opinions and ideas before making a decision 0.53 0.875
EmpInp_02 Management takes all product and process improvement suggestions seriously 0.74
EmpInp_03 We are encouraged to make suggestions for improving performance at this plant 0.72
EmpInp_04 Management tells us why our suggestions are implemented or not used 0.79
EmpInp_05 Many useful suggestions are implemented at this plant 0.70
EmpInp_06 My suggestions are never taken seriously around here 0.51
EmpTBPS_01 Our plant forms teams to solve problems 0.74 0.89
EmpTBPS_02 In the past three years, many problems have been solved through small group sessions 0.71
EmpTBPS_03 Problem solving teams have helped improve manufacturing processes at this plant 0.72
EmpTBPS_04 Employee teams are encouraged to try to solve their own problems, as much as possible 0.56
EmpTBPS_05 We don’t use problem solving teams much, in this plant 0.77