Table 1.
Bioreactor configurations | Merits | Demerits | References |
---|---|---|---|
Liquid-phase bioreactors | |||
Stirred tank bioreactor | -Effective fluid blending. -Substantial oxygen mass transfer. -It is simple to regulate the pH, temperature, dissolved oxygen, and nutrient concentration. -Scaling up is simple. -Alternatives to impellers are offered. -Very flexible in terms of product and manufacturing size. |
-As a result of mechanical agitation, high energy costs. -Shear stress on the organs or cells in culture. -Difficulties with biomass harvesting and inoculation -High likelihood of contamination. -Labor-intensive for maintenance, cleaning, and restart. |
Georgiev (2014); Mamun et al. (2015); Valdiani et al., (2019) |
Bubble column bioreactors | - Simple design since mechanical agitation of the media is not necessary. -Due to the absence of moving parts, maintenance is simpler and the risk of contamination is reduced. -Lower shear stress effects. -Small energy consumption. |
-Under high gas flow rates, significant foam formation occurs. -In very viscous fluids, poor fluid mixing occurs. -Separation of gas and liquid in the headspace. |
Georgiev (2014); Mamun et al. (2015); Paek et al. (2001); Valdiani et al., (2019) |
Airlift bioreactors | -Due to the absence of moving parts, maintenance is simpler and the risk of contamination is reduced. -Better oxygen transport and less shear stress than bubble column bioreactors. -Bubble coalescence is avoided by the medium’s clearly defined flow pattern. |
-Under conditions of high gas flow rates, significant foam development occurs. -In excessively viscous fluids, there is poor fluid mixing. -High-density cultures have weak oxygen transport capability. |
Georgiev (2014); Mamun et al. (2015); Paek et al. (2001); Valdiani et al., (2019) |
Balloon-type bubble bioreactors | -Due to the absence of moving parts, maintenance is simpler and the risk of contamination is reduced. -Superior oxygen transport compared to bubble column bioreactors and less shear stress impact. -Bubble coalescence is avoided by the medium’s clearly defined flow pattern. -Scale-up process is easy |
– | Kim et al. (2004); Shohael et al. (2005) |
Gas-phase bioreactors | |||
Nutrient mist bioreactors | -While the liquid phase is supplied as an aerosol containing droplets, the organs are present in the air phase and immobilized on mesh support. -This has the benefit of enhanced gas exchange, increased oxygen and nutrition availability, and decreased shear stress. |
-The process of scaling up these bioreactors is challenging. | Georgiev (2014); Mamun et al. (2015); Valdiani et al., (2019) |
Trickle-bed bioreactors | - In the air phase, the organs are immobilized on a stainless-steel matrix, and the liquid phase is administered as an aerosol with droplets. -In addition to enhanced gas exchange and decreased shear stress, this has the benefit of increasing oxygen and nutrition availability. |
-Scaling up with these bioreactors is challenging. | Georgiev (2014); Mamun et al. (2015); Valdiani et al., (2019) |
Temporary immersion bioreactors | -This type of bioreactor enables the cultivation of organs during cycles of immersion or non-immersion. -It operates on the fill-and-drain bioreactor concept, switching between cycles of the liquid and gas phases. -It is not agitated, and cultured organs are not subjected to mechanical stress. |
-The scaling-up procedure is challenging with these bioreactors. | Etienne and Berthouly (2002); Georgiev et al. (2014); Mamun et al. (2015); Valdiani et al., (2019); Watt (2012) |
Wave-mixed bioreactors | -The disposable bioreactors that use the wave-induced agitation principle are known as “wave bioreactors.” - Aeration parameters were successfully attained. -Contamination and foaming risks are minimal. |
-Scaling up these bioreactors is challenging. | Georgiev (2014); Mamun et al. (2015); Valdiani et al., (2019) |