Skip to main content
. 2023 Jun 3;41(30):4359–4368. doi: 10.1016/j.vaccine.2023.05.027

Table 3.

Barriers and opportunities related to the resources and input materials needed for vaccine manufacturing. CDMO: clinical development and manufacturing organization; SME: small and medium-sized enterprises; IFPMA: international federation of pharmaceutical manufacturers and associations; Task Force: this was a vaccine Task Force set up by the government to provide concrete recommendations regarding vaccine production upscaling. MEB: medicines evaluation board. Bullwhip effect: small fluctuations in demand at the retail level can cause progressively larger fluctuations in demand at the raw material supplier level. Ripple effect: a situation in which one event (e.g. a disruption) causes a series of other events to happen.

C. Resources and input materials
C− Barriers Source(s) C+ Opportunities Source(s)
C1 Lack of critical resources and raw materials (e.g., flacons, syringes, cell cultures, filters, single-use bioreactor bags, adjuvants) which can disrupt the entire production chain through compounded risk CDMO, SME biotech

6, 7, 8, 9, 10, 15, 16
C1+ Coordinating and allocating available resources in a centralized manner, e.g., through governments or global initiatives Task Force, 7, 16
C2 Improper inventory management and material stock-outs Logistical expert

12, 17, 18
C2+ Building flexibility into the production process by making materials interchangeable and by establishing alternative sources of raw materials 14, 16
C3 Worsening of existing shortages through safety stocking and a bullwhip effect Logistical expert,

6, 8
C3+ Organizing a marketplace and/or matchmaking efforts that link suppliers of raw materials to production chain manufacturers Task Force, 6
C4 Unfair allocation of available materials amongst countries and manufacturers CDMO, SME biotech

6, 7, 8
C4+ Stretching scare supplies of materials needed in the vaccine production process (e.g., filters) through recycling 6
C5 Administrative burden posed by export restrictions upon manufacturers and suppliers Big pharma representative

9
C5+ Increasing volumes in flacons or filling vaccines in large multi-dose bags to reduce shortages in glass vials Logistical expert, vaccine production expert,

7
C6 Reduced availability of materials and disruptions of global supply chains due to export restrictions and protectionist measures IFPMA representatives

6, 7, 9, 13
C6+ Exploring alternative ways of administration (e.g., intranasal, orally or with bio- or microneedle patches) to reduce shortages of traditional syringes SME biotech, MEB, logistical expert, vaccine production experts,

13, 15
C7 Difficulties in managing supply chains of other life-saving medicines through shortages and a ripple effect IFMPA representatives

8, 14
C8 Lack of reliable data and reduced visibility into available resources 6, 7, 8, 9, 15, 16