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. 2023 Jul 26;16(15):5246. doi: 10.3390/ma16155246

Table 1.

Overview of processes for MMAM (adapted from [47]).

Categories Technologies Printed Ink Power Source Strengths/Downsides
Material Extrusion Fused Deposition Modeling (FDM) Thermoplastics,
Ceramic slurries,
Metal pastes
Thermal Energy
  • Inexpensive extrusion machine

  • Multi-material printing

  • Limited part resolution

  • Poor surface finish

Contour Crafting
PBF Selective Laser Sintering (SLS) Polyamides/Polymer High-powered Laser Beam
  • High accuracy and details

  • Fully dense parts

  • High specific strength and stiffness

  • Powder handling and recycling

  • Support and anchor structure

  • Fully dense parts

  • High specific strength and stiffness

Direct Metal Laser Sintering (DMLS) Atomized metal powder (17−4 PH stainless steel, cobalt chromium, titanium Ti6Al-4V), ceramic powder Electron Beam
Selective Laser Melting (SLM)
Electron Beam Melting (EBM)
Vat Photopolymerization Stereolithography (SLA) Photopolymer, Ceramics (alumina, zirconia, PZT) Ultraviolet Laser
  • High building speed

  • Good part resolution

  • Overcuring, scanned line shape.

  • High cost for supplies and materials

Material Jetting Polyjet/Inkjet Printing Photopolymer, Wax Thermal Energy/Photocuring
  • Multi-material printing

  • High surface finish

  • Low-strength material

Binder Jetting Indirect Inkjet Printing (Binder 3DP) Polymer powder (Plaster, Resin), Ceramic powder, Metal powder Thermal Energy
  • Full-color objects printing

  • Require infiltration during post-processing

  • Wide material selection

  • High porosities on finished parts

Sheet Lamination Laminated Object Manufacturing (LOM) Plastic Film, Metallic Sheet, Ceramic Tape Laser Beam
  • High surface finish

  • Low material, machine, and process costs

  • Decubing issues

Directed Energy Deposition Laser Engineered Net Shaping (LENS), Electronic Beam Welding (EBW) Molten Metal Powder Laser Beam
  • Repair of damaged/worn parts

  • Functionally graded material printing

  • Require a post-processing machine