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. 2023 Sep 29;9(10):e20547. doi: 10.1016/j.heliyon.2023.e20547

Table 5.

Case illustration of sustainable Akin companies leveraging industry 4.0 technologies.

Company I4.0 Technology Application
1. Intel www.intel.com IoT sensors and other devices to collect data on the production and use of materials To optimize the process and development of more sustainable products. Track the environmental impact of its supply chain and improve resource efficiency.
2. Adidas www.adidas.com 3D printing and digital twinning technologies To produce customized, complex parts with minimal material waste and to optimize its material production processes. To reduce resource consumption and waste generation and improve its material production's sustainability.
3. DanTysk www.dantysk.com Advanced sensors, predictive maintenance algorithms, and digital twins To optimize the performance of the turbines and reduce downtime (achieved a 99.5% availability rate)
4. Danfoss (Producers of energy-efficient HVAC) www.danfoss.com Data analytics and machine learning To optimize production and improve the energy efficiency of its products
5. SolarCity (Solar panel manufacturer) www.solacity.com Robotics and automation and a data-driven approach for operations optimization To improve efficiency, reduce waste, and optimize its supply chain and energy consumption.
6. Eskom (Electricity supplier) www.eskom.co.za Sensors and data analytics for advanced monitoring and control systems for its coal-fired power plants To optimize operation, increase the efficiency and reliability of the plants, and reduce waste and emissions.
7. Tesla (Electric vehicles and renewable energy products) www.tesla.com Robotics and automation To improve efficiency and reduce waste, as well as integrating renewable energy sources into the factory's power supply
8. Novozymes (biotech) www.novozymes.com Data Analytics To optimize the efficiency of its enzyme production and integrate renewable energy sources into its operations.
9. SunPower (Solar panel manufacturer) www.sunpower.com IoT sensors and other devices to collect data To monitor the performance of its panels in real-time and identify potential issues before they occur
10. Vestas (Wind turbine manufacturer) www.vestas.com 3D printing and data analytics, including Digital twin and IoT sensors to collect data To simulate and optimize the performance, monitor the performance of its turbines in real-time and schedule maintenance as needed
11. GE Renewable Energy www.ge.com 3D printing To produce customized and complex parts and structures, reducing waste and increasing efficiency
12. First Solar www.firstsolar.com Data analytics and machine learning To optimize its manufacturing processes and increase efficiency
13. Sasol (Energy and chemical) www.saso.com IoT sensors and other devices to collect data To optimize the operational performance of its coal-to-liquids and gas-to-liquids plants to reduce waste and emissions
14. Tata Steel plant www.tatasteel.com Digital twin technology To optimize the performance of its furnaces and reduce energy consumption
15. Veolia Water Technologies plant www.mywater.veolia.us Data analytics platform To optimize the performance of its water treatment processes and reduce energy consumption cost savings, and improve sustainability
16. Dangote Group www.dangote.com IoT sensors and data analytics To monitor the performance of the plants in real-time and optimize their operation, to increase the efficiency and reliability of the plants, as well as reduce waste and emissions
17. Toyota Motor Corporation www.global.toyota.com Data analytics and artificial intelligence (smart factory - sensors on machinery and equipment) To monitor performance and detect any issues or adapt to changing production needs
28. Novomer (Chemical manufacturing) www.novomer.com Advanced process control and machine learning To improve the efficiency of its chemical processes for producing sustainable polymers from renewable feedstocks