| HVOF |
Inconel 625 |
A lower amount of Cr and Ni and a high amount of Fe may decrease corrosion resistance |
107
|
| Inconel 718 |
| Electric arc spraying |
Fe–Cr–Mo amorphous coating + sodium silicate sealant |
Cl acted as a catalyst for accelerating corrosion, and Fe and Cr were mainly chlorinated |
108
|
| Air plasma spraying (APS) |
Ni–Al (Al = 5 wt%, Ni = balance) + preoxidation at 700 °C for 6 h |
The porosity produces poor corrosion resistance, and pre-oxidation can hinder the ingression of corrosive species |
109
|
| HVOF |
Stellite-6 |
Adequate protection by Cr2O3 outer layer and the sub-layer rich in Co (CoCr2O4 and CoO) resulted from the Stellite-6 coating. While NiAl coating severely damaged due to a chlorine attack |
110
|
| NiAl |
| Electroplating + pack aluminizing |
Ni |
Nickel aluminide coating was corroded and formed AlCl3
|
111
|
| Ni2Al3
|
| HVOF |
Ni5Al |
Cr oxides were blocking inter-splat corrosion attack, thus mitigating internal corrosion |
112
|
| Fe50Cr |
| Ni20Cr |
| HVAF |
Ni21Cr9Mo |
SiO2 induces the rapid formation of dense and highly attached Cr2O3 that hinders chloride diffusion |
113
|
| SiO2-containing Ni21Cr9Mo |
| HVAF |
Ni21Cr7Al1Y |
Chloride reacted with Cr and Al to form CrCl3 and AlCl3 at the splat boundaries, while Mo can support the formation of a protective Cr oxide scale |
114
|
| SiO2-containing Ni21Cr9Mo |
| Electroplating + pack aluminizing |
Ni |
Cl species was diffuse and propagated the corrosion reaction |
115
|
| Ni2Al3
|
| HVOF |
NiAl |
Inhibiting the diffusion of Cl2 and O2 is crucial because Cl2 acts as a catalyst, inducing the formation of NiCl2, AlCl3, and subsequent oxidation at the interface |
116
|
| HVAF |
NiCr (in wt%; 78.6 Ni–21.3 Cr–0.1 O) |
Cl− may diffuse and form metal chlorides through defects and splat boundaries. Moreover, Al2O3 was found to impede the Cl− diffusion |
117
|
| NiAl (in wt%; 94.1 Ni–5.7 Al–0.2 O) |
| HVAF |
Ni5Al |
Al-rich oxide was observed to have better protection against KCl. Cr-rich oxide was prone to degradation due to chromate formation |
118
|
| Ni21Cr |
| Ni21Cr7Al1Y |
| Ni21Cr9Mo |