Table 2.
Material fabrication details of polymeric metamaterials.
Study | AM Technique | Fabrication Challenge | Fabrication Solution |
---|---|---|---|
He et al. [100] | DLP | Strut deformation of polymer-derived ceramic metamaterials during the pyrolysis process | Introduction of 20 wt.% hydroxyl silicone oil prevented the deformation of struts with 0.5 mm thickness |
Zhao et al. [92] | FDM | Polymeric metamaterials with high ceramic yield are so brittle to be fabricated using FDM | Improving the formability and printability of polycarbosilane using ≤5 wt.% of polypropylene |
Chen et al. [111] | Micro-SLA | Cross-contamination between two different feedstocks during multi-material additive manufacturing | Integrating a self-cleansing robotic dispenser into the 3D printer for cleaning residue monomer at each layer before a new feedstock is perfused |
Wang et al. [87] | FDM | Bond and joint failure between a corrugated core and face sheet panels in corrugated structures | Fabricating the structures using single-stroke integrated manufacturing for strengthening the connection between the core and the face sheet panels |
Shape retention problem during post curing procedure | Utilization of liquid deposition modeling to deposit silicon rubber between the gaps of the unit cells | ||
Clarkson et al. [96] | DIW | Limited number of commercial printing inks with certain viscosity constrains and shear-thinning requirement | Modifying the conventional DIW procedure to expand the range of printable materials through including UV-assisted reactants in the slurry |
Essmeister et al. [115] | SLA | Cracks appearing when printing millimeter scale lattice structures made of SiOC PDC | Incorporating SiC particulates within SiOC matrix to produce crack-free millimeter scale features |
Verma et al. [116] | MJF | Powder entrapment zones in plate/shell-based lattice metamaterials | Introducing a honeycomb shaped structure with ventilated holes to eliminate power entrapment |