Table 2.
Corrosion studies of alloy in supercritical CO2 with impurities or stress.
Reference | Materials | Temperature, Pressure and Duration |
Impurity or Stress | Notes |
---|---|---|---|---|
Huenert et al. 2011 [70] |
13CrMo44, T24, X20CrMoV12-1, Alloy B, DMV 310 N, T92 |
0.1 MPa /3 MPa 500–700 °C 250 h, 1000 h |
30%H2O, 69%CO2, 1%O2/30%H2O, 70%CO2 | The increase of pressure of corrosive gases speed up the carburization kinetics and oxidation kinetics. |
Mahaffey et al. 2014 [71] |
SS347, 800H, AFA |
2900 psi 550 °C, 650 °C 1000 h |
99.999%CO2/99.95%CO2 | Research-grade CO2 has greater weight gain compared to industrial-grade CO2. |
Nguyen et al. 2015 [72] |
Model alloys, Fe–9Cr, Fe–20Cr, Fe–20Cr–20Ni with 0.1 % Ce or 2 % Mn | 0.1 MPa 650 °C 1000 h |
Ar–20%CO2/Ar–20%CO2–20%H2O | Water vapor significantly reduces the oxygen absorption rate and chromia scaling rate of Fe–20Cr–20Ni. |
Nguyen et al. 2015 [73] |
Fe–20Cr Fe–20Cr–20Ni With Si (0.1,0.2,0.5 wt%) |
0.1 MPa 818 °C 240 h |
Ar–20%CO2- 20%H2O |
Fe–20Cr alloy fails to form protective Cr2O3 scale in wet CO2. |
Mahaffey et al. 2016 [74] |
Haynes230 | 20 MPa 650 °C, 750 °C 1000 h |
10 ppm O2/ 100ppmO2 |
Oxygen impurities significantly enhanced oxidative corrosion of the material and oxide exfoliation was observed. |
Mahaffey et al. 2018 [75] |
Alloy 625 | 20 MPa 750 °C 1000 h |
Research-grade RG+100ppmO2/RG+1pctCO | Both O2 and CO impurities increase the weight gain of alloy. |
Pint et al. 2018 [76] |
Alloy 625 | 0.1 MPa, 30 MPa 750 °C 5000 h |
CO2(0.1 MPa,30 MPa)/ Air (0.1 MPa) |
The oxide scale formed in Alloy 625 in s-CO2 at 30 MPa is thicker and the grain size of Cr2O3 is smaller than in air. |
Olivares et al. 2018 [77] |
Alloy 282, Alloy 230b, HR160, HR120, Alloy 188a |
20 MPa,1 atm 700–1000 °C 1000 h |
CO2(20 MPa), Air (1 atm) |
Several high-nickel chromia-forming alloys behaved protectively in CO2 and air, forming scales containing principally a layer of Cr2O3. |
Oleksak et al. 2018 [78] |
Grade 22, Grade 91, 347H, 310 S, Alloy 282, Alloy 740H, Alloy 617, Alloy 625, Alloy 230 |
0.1/20 MPa 550–750 °C 1500–2500 h |
CO2/95%CO2, 4%H2O,1%O2/95%CO2, 4%H2O,1%O2, 0.1%SO2/Air/ |
Effect of pressure on oxidation is small. The addition of SO2 significantly enhanced the rate for austenitic Fe alloys. |
Oleksak et al. 2019 [79] |
Alloy 625, Alloy 600, Alloy 745, Alloy 230, Alloy 263, Alloy 282 | 0.1 MPa, 750 °C 2500 h |
95%CO2–4%H2O–1%O2 | Several nickel alloys form protective oxide layers under the set impurity conditions. |
Pint et al. 2019 [80] |
304H, 25SS, 310HCbN, Alloy 625, 230, 617 B, 282 (heat 1,2), Super Alloy 247 |
30 MPa, 750 °C 2500 h |
Research grade CO2/Industrial grade CO2/ CO2+1%O2+ 0.25%H2O |
For alloys in impurity-containing environment, the increase in pressure results in a thicker reaction product. |
Gui et al. 2019 [81] |
T91 | 15 MPa 600°C–650 °C 1000 h |
Stress | Stress increases the corrosion rate of T91. |
Lehmusto et al. 2020 [82] |
Alloy 316, Alloy 120, Alloy 625, Alloy 740, |
20 MPa 700 °C 1500 h |
Air (not quantitative) | Corrosion is exacerbated by the entry of impurity air, especially 316 and 120. |
Xie et al. 2020 [83] |
Model alloys Ni-(20, 30) Cr with (0,1,5,15 %) Fe | 0.1 MPa 800 °C 500 h |
Ar–20%CO2- 20%H2O |
Corrosion in wet CO2 avoids scale peeling. |
Oleksak et al. 2020 [84] |
304H, 347H, 310 S, E-Brite Grade 22 Grade91 |
0.1 MPa 550 °C 2500 h |
95%CO2,4 % H2O, 1 % O2, (0.1%SO2) |
The addition of SO2 has little effect on low-chromium steels, but enhances the corrosion of high-chromium steels. |
Kim et al. 2020 [85] |
Ni–16Cr–9Fe | 0.1/20 MPa 650 °C 700 h |
Stress Air/CO2/ S–CO2 |
Creep rupture life of alloys in S–CO2 is shorter compared to air and CO2 environments. |
Akanda et al. 2020 [86] |
P91 | 0.1 MPa 650 °C 1000 h |
Stress thickness: 0.5 mm, 2.54 mm |
Alloy thickness has a large effect on mechanical properties, the mechanical properties of thinner P91 are severely degraded by exposure. |
Li et al. 2021 [87] |
SS310 Alloy 740 |
30 MPa 600 °C 1000 h |
100 ppm H2O /100 ppm O2 |
Addition of H2O impurity significantly enhanced the oxidation, while the presence of O2 led to the opposite trend |
Rozman et al. 2021 [88] |
MARBN-type9Cr | 0.1 MPa 650 °C |
Stress Air/CO2 |
Carbides forming beneath growing oxides promote environmentally-assisted cracking, accelerating failure in CO2. |
Pei et al. 2021 [89] |
Nickel-based single crystal superalloy | 0.1 MPa 1000 °C, 105 °C 600 h |
Stress: 40 MPa, 60 MPa, 120 MPa |
The external tensile stress did not change the layered structure of the alloy oxide layer, but increased the oxidation rate of the alloy. |