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. 2024 Feb 5;9(6):6280–6295. doi: 10.1021/acsomega.3c08613

Table 5. Different Methods for Fabrication of Metallic Foam.

production route metallic foam fabrication method cell type porosity percentage mechanical properties studied reference
Liquid metallurgy route Melt gas injection closed 75–97 Compressive, energy absorption, morphological investigation (55, 5860)
  Blowing agent closed 68–85 Compressive stress and strain at a dynamic strain rate (42, 65, 71)
  Dissolved gases (solid gas eutectic solidification-GASAR) lotus 8.5–60 Micro Vickers hardness (73, 7779)
  Space holder (infiltration method) open 54–85 Energy absorption, compressive strength, young modulus (83,91, 99)
  Foam replication (investment casting) open 80–97 Sound absorption, strain hardening, energy absorption, yield strength (100, 103, 104)
Powder metallurgy route Blowing agent closed 15.1–44.5 Compressive strength, elastic modulus, relative density (110, 112)
  Space holder open 40–92 Compressive yield strength and modulus of elasticity (116, 120, 121)
  Gas entrapment technique Closed/partially open <50 Creep expansion via eddy currents (124, 126, 127)
  Foaming of slurries Closed/partially open 60–91 Tensile & compression test, thermal conductivity (130, 131, 134)
  Loose powder sintering Open 30–37.5 Young Modulus, yield strength (137)
  Additive manufacturing Open 49–74 Compressive strength, controllable morphology (139)
Deposition route Metal vapor Open 70–98 Young modulus, shear modulus, energy absorption, thermal conductivity (141, 145)
Electrochemical deposition route Metal ion solution Open 92–95 Specific capacitance value, Impedance (45, 150153)