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. 2024 Feb 22;10(5):e26637. doi: 10.1016/j.heliyon.2024.e26637

Table 1.

Comparison of different characteristics of water electrolysis-based hydrogen production technologies.

AECa PEMa SOEa
TRLa 9 [51] 8 [51] 6 [51]
Expected TRL 2050 9 [51] 9 [51] 9 [51]
Typical electrolyte Aqueous potassium hydroxide (20–40 wt% KOH) [52] Polymer membrane (e.g. Nafion) [38,39] Yttria Stabilised Zirconia (YSZ) [53]
Anode Ni or Ni–Co alloys RuO2 or IrO2 [54] LSM/YSZ [53]
Cathode Ni or Ni–Mo alloys [38] Pt or Pt-Pd [54] Ni/YSZ [53]
Cell voltage (V) 1.8–2.4 [55] 1.8–2.2 [55] 0.7–1.5 [53]
Current density (A cm−2) 0.2–0.4 [54] 0.6–2.0 [54] 0.3–2.0 [53]
Cell area (m2) <4 [52] <0.3 [52] <0.01 [52]
Voltage efficiency (%) 62-82 [55] 67-82 [55] 77-85 [42]
Operating temperature (◦C) 60-80 [39] 50-80 [55] 650-1000 [56]
Operating pressure (bar) <30 [52] 30-80 [52] <25 [52]
Production rate (m3H2h−1) <760 [52] <40 [52] <40 [52]
Stack energy (kWhelm3H2−1) 4.2–5.9 [55] 4.2–5.5 [55] >3.2 [52]
System energy (kWhelm3H2−1) 4.5–6.6 [57] 4.2–6.6 [57] >3.7
Gas purity (%) >99.5 [58] 99.99 99.9
Cold-start time (min.) <60 [59] <20 [59] <60
System response Seconds [52] Milliseconds [52] Seconds
Stack lifetime (h) 60,000–90,000 [57] 20,000–60,000 [57] <10,000 [57]
Capital cost per stack 2020 (€2021/kW) 1000-1200d [59] 1860-2320d [59] >2000d [59]
Capital cost per stack 2030 (€2021/kW, estimated) 611 [26] 978 [26] 1902 [26]
Stack efficiency (LHV) range 2020 (%) 58–70% [14] 58–65% [14] 81–83% [14]
Stack efficiency (LHV) range 2050 (%, estimated) 61–80% [60] 70–74% [60] 88–90% [60]
Advantages Long life span High current density High system efficiency
Minimal expense Compact system layout Less electricity utilization
High technology readiness level Fast response to current change Expected cost reduction
Large stack size Integration with other technologies
Disadvantages Low current density Noble metal material requirement Extraction and utilization of cathodic Lanthanide rare earth elements may cause environmental damage [43]
Corrosive electrolyte Short life span Unstable electrodes
High membrane expense Sealing problems
Barriers for large-scale application Accessibility to low cost and abundant electricity Accessibility to low cost and abundant electricity Accessibility to low cost and abundant electricity; immaturity of technology

b: The global share of renewable electricity in total electricity output was approximately 27% at the end of 2019, including 11% produced by wind turbines and solar photovoltaic, which potentially can be used to produce sustainable hydrogen [61].

c: Adequate renewable electricity for large-scale deployment of electrolysis is assumed to be available based on the existing net-zero commitments [62,63].

a

AEC: alkaline electrolysis cell; GHG: greenhouse gas; LHV: Low heating value; LSM: La0.8Sr0.2MnO3; PEM: polymer electrolyte membrane; SOE: solid oxide electrolysis; TRL: technology readiness level; wt: weight.

d

Updated capital cost according to Chemical Engineering Plant Cost Index (CEPCI). CEPCI2020 = 596.2; CEPCI2021 = 708.0. Calculation formula: cost at 2021 = cost at 2020 · CEPCIindexat2021CEPCIindexat2020 [64]).