| Symbols used | |
| Aj | Slope term of the Yt function in Model B and C for each particle size quantile j (10, 50, 90), kg0.4/(m2.4s1.8) |
| Aj*, Aj** | Intermediately derived slope terms of Yt function for each particle size quantile j (10, 50, 90) |
| a | The average frequency of drug particle compressions, 1/min |
| API | Active pharmaceutical ingredient |
| Bj | Intercept term of the Yt function for each particle size quantile j (10, 50, 90) |
| BI | Brittleness index, m−1/2 |
| BL | Bead loading, % v/v |
| c | Fractional volumetric bead loading in the drug suspension–beads mixture |
| C | Rate constant |
| CPS | Crosslinked polystyrene |
| D | Diameter, m |
| e | Restitution coefficient |
| E | Mill-scale efficiency correction factor |
| g 0 | Radial distribution function at contact |
| h | Thickness of the powder bed, m |
| H | Hardness, Pa |
| k | Apparent breakage rate constant, 1/min |
| K c | Fracture toughness, Pa.m1/2 |
| Kt | Arrhenius equation for the temperature impact |
| m | Mass, kg |
| MHD | Microhydrodynamic model |
| Nj | Shape factor of the Yt transform for each particle size quantile j (10, 50, 90) |
| N 1 | Exponent for the stirrer speed effect |
| N 2 | Exponent for the bead loading effect |
| N 3 | Exponent for the bead density effect |
| N 4 | Exponent for the bead size effect |
| N 5 | Exponent for the tip diameter effect |
| N 6 | Exponent for the suspension viscosity effect |
| N 7 | Exponent for the suspension density effect |
| N t | Number of turnovers |
| P | Power, W |
| P ax | Axial pressure, Pa |
| P rad | Radial pressure, Pa |
| P v | Power density, W/m3 |
| Pe | Peclet number |
| PR | Poisson ratio |
| PSD | Particle size distribution |
| Q | Volumetric flow rate or pumping rate of the suspension, m3/s |
| R | Radius, m |
| R diss | Effective drag coefficient |
| Re | Reynolds number |
| S | Specific breakage rate, 1/min |
| t | Milling time, min |
| T | Temperature, °C |
| U tip | Tip speed, m/s |
| V | Volume, mL |
| xj | Particle size for each particle size quantile j (10, 50, 90), m |
| YM | Young’s modulus, Pa |
| Yt | Transform of the dependent variable Y |
| YSZ | Yttrium-stabilized zirconia |
| Greek letters | |
| ε | Powder compact out-of-die porosity |
| ε coll | Energy dissipation rate due to partially inelastic bead–bead collisions, W/m3 |
| ε ht | Power spent on shear of milled suspension of the slurry at the same shear rate but calculated (measured) when no beads were present in the flow, W/m3 |
| ε m | Nondimensional bead–bead gap thickness at which the lubrication force stops increasing and becomes a constant, – |
| ε visc | Energy dissipation rate due to both the liquid–beads viscous friction and lubrication, W/m3 |
| ε | powder compact out-of-die porosity |
| γ | Mass concentration, g/mL |
| λ | Lumped parameters of the microhydrodynamic model |
| θ | Granular temperature, m2/s2 |
| μ | Viscosity, Pa.s |
| ρ | Density, kg/m3 |
| σax | Axial stress, Pa |
| σrad | Radial stress, Pa |
| τ | Mean residence time for the single pass, min |
| ω | Rotational speed of the rotor, 1/min |
| Indices | |
| 10 | 10% passing size of the cumulative PSD |
| 50 | Median particle size of the cumulative PSD |
| 90 | 90% passing size of the cumulative PSD |
| a | agitator |
| batch | Batch |
| b | Bead |
| c | Out-of-die compacts |
| inf | Infinity |
| j | Index for particle size quantile |
| lim | Grinding limit |
| m | Mill chamber |
| p | Particle |
| ref | Reference values used to make variables nondimensional |
| s | Suspension |