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. 2024 Apr 5;24(7):2324. doi: 10.3390/s24072324

Table 6.

Developed machining process optimization based on cutting force and MRR.

Approach Objective Methods Feedback Machining Process
Offline Power-constrained optimization [31] An iterative optimization approach constrained with the spindle power to estimate feedrates minimizing the production time Offline spindle power and feedrate (in the previous operation) Milling
Offline Spindle power control [14] Multi-objective optimization is developed to improve machining efficiency and reduce fluctuations in the spindle power based on an ANN-based model of spindle power Milling
Offline Cutting force control [164] A machining time minimizer is developed based on the simulation of cutting engagements and predicting cutting forces. The optimizer maximizes the cutting forces through the tool path by manipulating the feedrate Milling
Online Cutting force control [165] An online force control system was developed that automatically adjusts feedrate based on the force signal. To prevent vibration damage, a chatter suppression control module was added to the system by analyzing the force feedback. Force sensor Turning
Online Cutting force control [166] Nonlinear mechanistic machining force model identification with Bayesian inference and recursive least square estimator Directional strain gauge-based force sensors Turning
Offline/
Online
Cutting force control [162] Combination of offline cutting force optimization using artificial neural network (ANN) as the predictive model and particle swarm optimization (PSO) along with online feedforward force control using neural control to adjust the feedrate by assigning a feedrate override percentage Cutting force signals Milling
Offline/
Online
Cutting force, dynamic stability and cutting temperature [13] A hybrid optimization, monitoring, and control (HOMC) system was introduced considering the machining primary limits of chatter, tool deflection, and thermal stresses Spindle power, vibration and acoustic emission Milling