Table 3.
Machine-tool usage and labour costs.
| Component | C1 | C2 | C3 | C4 | C5 | C6 | |
|---|---|---|---|---|---|---|---|
| Machine tool usage | Machine Tool Investment ($) [A] | 22500.00 | 22500.00 | 22500.00 | 22500.00 | 22500.00 | 22500.00 |
| Investment for tooling (3 % of (A)) ($) [B] | 675.00 | 675.00 | 675.00 | 675.00 | 675.00 | 675.00 | |
| Investment for coolant delivery system ($) [C] | 0.00 | 0.00 | 3180.00 | 3180.00 | 3180.00 | 675.00 | |
| Investment for machine-tool installation ($) [D] | 55.00 | 55.00 | 55.00 | 55.00 | 55.00 | 55.00 | |
| Total ($) ([A] + [B] + [C] + [D]) | 23230.00 | 23230.00 | 26410.00 | 26410.00 | 26410.00 | 23905.00 | |
| Depreciation Period (a) | 10.00 | 10.00 | 10.00 | 10.00 | 10.00 | 10.00 | |
| Cost rate of maintenance (1.5 % of A + B + C) | 347.63 | 347.63 | 395.33 | 395.33 | 395.33 | 357.75 | |
| Cost of insurances/taxes (0.4 % of A + B + C) | 92.70 | 92.70 | 105.42 | 105.42 | 105.42 | 95.40 | |
| Cost for tool holder ($) | 24.00 | 24.00 | 24.00 | 24.00 | 24.00 | 24.00 | |
| Time fraction for usage (h/a) | 2808.00 | 2808.00 | 2808.00 | 2808.00 | 2808.00 | 2808.00 | |
| Down time fraction [%] | 20.00 | 20.00 | 20.00 | 20.00 | 20.00 | 20.00 | |
| Time fraction for actual usage (h/a) | 2246.40 | 2246.40 | 2246.40 | 2246.40 | 2246.40 | 2246.40 | |
| Cost rate for machine tool usage ($/h) | 1.24 | 1.24 | 1.41 | 1.41 | 1.41 | 1.28 | |
| Labor | Cost rate for direct labor ($/h) [V] | 6.00 | 6.00 | 6.00 | 6.00 | 6.00 | 6.00 |
| Cost rate for indirect labor [10 % of V] ($/h) | 0.60 | 0.60 | 0.60 | 0.60 | 0.60 | 0.60 | |
| Cost rate for supervision [12 % of V] ($/h) | 0.72 | 0.72 | 0.72 | 0.72 | 0.72 | 0.72 | |
| Cost rate for fringe benefits [33 % of V] ($/h) | 1.98 | 1.98 | 1.98 | 1.98 | 1.98 | 1.98 | |
| Cost rate for Operator ($/h) | 9.30 | 9.30 | 9.30 | 9.30 | 9.30 | 9.30 | |
| Overall Cost | Cost of overall machining ($/h) | 10.54 | 10.54 | 10.71 | 10.71 | 10.71 | 10.58 |