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. 2024 Apr 8;10(8):e29238. doi: 10.1016/j.heliyon.2024.e29238

Table 3.

Machine-tool usage and labour costs.

Component C1 C2 C3 C4 C5 C6
Machine tool usage Machine Tool Investment ($) [A] 22500.00 22500.00 22500.00 22500.00 22500.00 22500.00
Investment for tooling (3 % of (A)) ($) [B] 675.00 675.00 675.00 675.00 675.00 675.00
Investment for coolant delivery system ($) [C] 0.00 0.00 3180.00 3180.00 3180.00 675.00
Investment for machine-tool installation ($) [D] 55.00 55.00 55.00 55.00 55.00 55.00
Total ($) ([A] + [B] + [C] + [D]) 23230.00 23230.00 26410.00 26410.00 26410.00 23905.00
Depreciation Period (a) 10.00 10.00 10.00 10.00 10.00 10.00
Cost rate of maintenance (1.5 % of A + B + C) 347.63 347.63 395.33 395.33 395.33 357.75
Cost of insurances/taxes (0.4 % of A + B + C) 92.70 92.70 105.42 105.42 105.42 95.40
Cost for tool holder ($) 24.00 24.00 24.00 24.00 24.00 24.00
Time fraction for usage (h/a) 2808.00 2808.00 2808.00 2808.00 2808.00 2808.00
Down time fraction [%] 20.00 20.00 20.00 20.00 20.00 20.00
Time fraction for actual usage (h/a) 2246.40 2246.40 2246.40 2246.40 2246.40 2246.40
Cost rate for machine tool usage ($/h) 1.24 1.24 1.41 1.41 1.41 1.28
Labor Cost rate for direct labor ($/h) [V] 6.00 6.00 6.00 6.00 6.00 6.00
Cost rate for indirect labor [10 % of V] ($/h) 0.60 0.60 0.60 0.60 0.60 0.60
Cost rate for supervision [12 % of V] ($/h) 0.72 0.72 0.72 0.72 0.72 0.72
Cost rate for fringe benefits [33 % of V] ($/h) 1.98 1.98 1.98 1.98 1.98 1.98
Cost rate for Operator ($/h) 9.30 9.30 9.30 9.30 9.30 9.30
Overall Cost Cost of overall machining ($/h) 10.54 10.54 10.71 10.71 10.71 10.58