Table 6.
Results of various bioinspired designs exploited for the enhancement of cutting or machining tools, as reported in the literature.
Bioinspired Structure | Conclusions/Texture Effect |
---|---|
Sea urchin teeth-inspired rock-cutting tool (Crystalline calcite teeth/epoxy composite) [271,272] |
Self-breaking or fracturing leads to self-sharpening. Detailed description of self-sharpening phenomena. |
Dung beetle-inspired Bulldozing plate (UHMWPE) [267] |
Bionic UHMWPE could reduce soil adhesion and draught considerably. 30% reduction in cutting resistance. |
Lotus leaf/Shark skin-inspired soil shovel/tillage tool (Steel-based) [266] |
1.85–4% reduction in cutting resistance. |
Dung beetle-inspired toothed wheel tool (Steel-based) [35] |
16.5% reduction in cutting resistance. 11.8% reduction in stress concentration. 24% increased microbasin. |
Shark skin-inspired subsoiler tillage tool (Steel-based) [303] |
21.9% reduction in cutting resistance. 24.8% reduction in consumption energy. Improved crop stress resistance. |
Mole pelt-inspired cutting blade for tillage tool (Steel-based) [36,282] |
12.8% reduction in cutting resistance. 4% reduction in torque. 60% improved stubble breaking rate. |
Pangolin-inspired drill bit for dry rock cutting (Impregnated diamond bit) [260] |
97.5% increased drilling speed. 26.8% increased service life. |
Mole claw-inspired drill bit (Impregnated diamond bit) [264] |
230% increased drilling efficiency. 345% increased service life. |
Beetle/Earthworm-inspired drill bit (Impregnated diamond bit) [191,261] |
91% increased wear resistance. 27% increased grinding performance. |
Bamboo/human tooth/annual ring/shell/mole pelt-inspired drill bit (Impregnated diamond bit) [285] |
Improved cutting resistance. Improved wear resistance. 250% increased penetration rate. |
Cat claw-inspired drill bit (Impregnated diamond bit) [304] |
13% increased penetration rate. |
Dung beetle-inspired drill bit (cemented carbide bit) [41] |
45% increased drilling speed. 23% decreased wear rate. |
Dung beetle-inspired microgrooves/pits turning tool for dry cutting (AISI 1045 steel) [305] |
24% decreased cutting force. 29% decreased cutting temperature. Grooves and pits led to wear debris (graphite) storage and improved lubrication. |
Dung beetle-inspired microgrooved tool for dry machining of Ti-alloy (PCD tools) byFiber lasers [278] |
Reduced friction coefficient. Reduced tool-chip contact length. Reduced cutting force. Reduced adhesion. |
Rat claw-inspired microdimples/grooves for dry cutting of Ti-alloy (cemented carbide tool) [296] |
Increased tool’s anti-adhesion ability. Increased chip-breaking efficiency. Increased chip curling. |
Snakeskin-inspired tool for dry cutting of AISI/SAE 4140 (cemented carbide inserts) byFemto second lasers [294] |
65% reduced cutting temperature. 51% reduced cutting power. 16% reduced cutting force. Reduced sticking sliding contact. |
Sea urchin/Shark teeth-inspired microtexture/serrated cutting edges for finish turning of ferrous alloys. (PCBN inserts) [44] |
Reduced tool wear. Reduced finished surface roughness, Ra. |
Corn leaf’s teeth-inspired microgrooved blade for milling of Al-alloy byFEM simulation [289] |
10% reduced cutting force. Reduced cutting temperature. Reduced cutting vibration. |
Beetle-inspired microtexture on tool cutter for milling of Ti-alloy (PCD and carbide tool) [306] |
7% reduced cutting stress. Reduced cutting force. Reduced tool wear. Reduced cutting force fluctuation. |
Badger teeth-inspired microdimples/grooves on circular saw blade (Steel-based tool) [307] |
Reduced cutting torque. Reduced workpiece tension. Increased cutting quality. |
Shark skin-inspired microgrooves on cutting tool with WS2/C coating (Carbide tool) [298] |
Reduced flank wear. Reduced surface roughness. Reduced surface temperature. |
Desert scorpion-inspired microgrooves on cutting tool (Carbide tool) [299] |
Reduced flank wear. No effect on surface roughness. Textures on the flank faces could also act as storage for powder chip and can protect the surface from abrasion. |
Scorpion or dung beetle-inspired microgrooves or dimples on cutting tool (Carbide tool) byLaser processing [293] |
4.2% reduction in friction in dry cutting condition. 5.1% reduction in friction in oil lubrication. Superior chip flow in groove microtexture perpendicular. Groove microtexture can store lubrication oil and improve lubrication and cooling effect during cutting. |