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. Author manuscript; available in PMC: 2024 Jul 4.
Published in final edited form as: ACS Nano. 2023 Mar 9;17(6):5211–5295. doi: 10.1021/acsnano.2c12606

Table 2.

Materials Considerations in Achieving Compatible Sensor-Biology Interfacesa

Issues Importance Challenges Solutions and their limitations Ref
Materials issues 49,50,374,519,520,526,527,535-539
Tissue-like mechanical properties (e.g. Young’s modulus, bending stiffness, stretchability) Biocompatibility Intrinsic limitation of electronic materials Size reduction to the subcellular level: difficult handling and connection, simple functionality 540-543
Sensor integrity and stability Microscopic perception by cells Functional hydrogels: limited performance and functionality, difficult miniaturization 370,372,544-548
Conformability Insufficient mechanical match of plastics and elastomers Soft network materials: complex fabrication, challenging design and fabrication of 3D tissue-like materials 549
Wearing comfort Unusual mechanical properties of tissues (e.g., viscoelasticity, J-shape stress-strain curves) Hierarchical structures: limited fabrication methods and materials 550
Stiffness-varying polymers: unexplored device integration, unverified biocompatibility 551,552
Tissue adhesion Conformability Robustness in dynamic deformation and harsh environmental conditions (e.g., UV light, heat) Mechanical contact by pressure: discomfort, risk of sensor sliding and friction, associated signal inaccuracy and tissue irritation 553
Motion artifacts Robustness on contaminated surfaces (e.g., water, perspiration, skin secretion, cosmetics) Medical tape: weakened by sweat and water, painful peel-off, no stretchability 554
Device fixation On-demand removal without residual or pain Physical adhesion: only applicable to ultrathin devices 390,555
Wearing comfort Biocompatibility Bioinspired adhesive architectures: complex manufacture, added volume 242,556-558
Tissue-like mechanical properties Adhesive hydrogels: large thickness, humidity sensitivity, poor permeability 387-389,546,559-563
Dry adhesive polymers: limited mechanical compliance, unverified biocompatibility 564-567
Additional adhesion control layer: one-time use, added volume, weight and complexity 568
Biocompatibility Health and safety Intrinsic limitation of electronic materials Approved materials and biological materials: limited materials choices, limited performance and functionality
Sensor stability Lack of knowledge of emerging materials Surface treatment (nanostructures, hydrogel coatings, etc.): complex fabrication 524,569-571
Nonhostile immune responses Biohybrid implants: challenging design and fabrication 528
Long-term effects Tissue-like mechanical properties: limitations therein
Large-scale, systematic tests: lengthy process, application dependence, variance in materials
Biodegradability Surgical device removal Whole-device biodegradation Dissolvable inorganics plus organic substrates: limited choice of materials, risk of high elemental dosage 107,572-574
Tissue regrowth Biocompatible degradation products Functional organics: limited performance and functionality 107,575
Chronic health risk if not retrieved Tuneable device lifetime Components other than sensor outside body: wireless communication limitations, safety risks associated with percutaneous wires 572
Systemic biocompatibility tests: lengthy process, species dependence
Electrochemical compatibility Signal-to-noise ratio Ionic-electronic transduction Conducting polymers: insufficient conductivity, difficult miniaturization 343,546,547,576,577
Electrode size (array resolution) Low frequency signals Hydrogels and their composites: insufficient conductivity, difficult miniaturization 524,578
Biocompatibility
Growth adaptability Conformability Intrinsic limitation of manmade solid materials Viscoplastic electronic materials: initial demonstrations only 579
Biocompatibility Minimal physical constraint on tissues
Fast-growing tissues and/or long-term use
a

Their importance, specific challenges, reported solutions to these challenges, and limitations of the solutions are listed briefly.