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. 2024 Aug 14;15(8):1030. doi: 10.3390/mi15081030

Table 1.

Fabrication techniques of diffractive micro/nanostructures on IR materials.

Fabrication Technique Types Fabrication Techniques Limitations
Mechanical fabrication Ultra-precision diamond cutting; diamond milling, fast tool servo (FTS), slow tool servo (STS), and vibration-assisted cutting
  • The height variation of the generated hybrid IR surfaces that is achievable is limited due to the adoption of very small feed rates and depths of cuts (FTS/STS).

  • There is a restriction to the highest attainable periodicity of the secondary diffractive micro/nanostructures (FTS/STS).

Ultrasonic vibration-assisted diamond cutting
  • Only suitable for planar surfaces.

  • Difficult to generate hybrid structures with a freeform primary surface.

Non-mechanical fabrication Electron beam lithography, laser ablation, focused ion beam
  • Restriction to planar substrates.

  • They cannot generate concave/convex surfaces with a shorter radius of curvature.

Etching (laser-assisted and chemical etching)
  • Facility requirements are expensive.

  • Difficulty of generating complex secondary structures.

Femtosecond laser polymerisation
  • Restriction to low-efficiency and photocurable polymer materials.

Hybrid (Mechanical and non-mechanical) Ultra-precision machining and picosecond laser ablation
  • Introduction of unnecessary machining errors.

  • Efficiency is relatively low, and it is relatively costly.