Abstract
Tar build-up is one of the bottlenecks of biomass gasification processes. Dry reforming of tar is an alternative solution if the oxygen chemical potential on the catalyst surface is at a sufficient level. For this purpose, an oxygen-donor perovskite, LaCoO3, was used as a catalyst for the dry reforming of tar. To circumvent the complexity of the tar and its constituents, the benzene molecule was chosen as a model compound. Dry reforming of benzene vapor on the LaCoO3 catalyst was investigated at temperatures of 600, 700, and 800 °C; at CO2/C6H6 ratios of 3, 6, and 12; and at space velocities of 14,000 and 28,000 h−1. The conventional Ni(15 wt.%)/Al2O3 catalyst was also used as a reference material to determine the relative activity of the LaCoO3 catalyst. Different characterization techniques such as X-ray diffraction, N2 adsorption-desorption, temperature-programmed reduction, and oxidation were used to determine the physicochemical characteristics of the catalysts. The findings demonstrated that the LaCoO3 catalyst has higher CO2 conversion, higher H2 and CO yields, and better stability than the Ni(15 wt.%)/γ-Al2O3 catalyst. The improvement in activity was attributed to the strong capacity of LaCoO3 for oxygen exchange. The transfer of lattice oxygen from the surface of the LaCoO3 catalyst facilitates the oxidation of carbon and other surface species and leads to higher conversion and yields.
Keywords: Biomass gasification, tar removal, H2 production, dry reforming, benzene, LaCoO3 catalyst
1. Introduction
Biomass is the only renewable source of useful carbon, which can be used directly to replace fossil fuels for fuel and chemical production [1–4]. Among biomass resources, lignocellulosic biomass is the most attractive type of feedstock for producing biofuels and chemicals [5] due to its abundance, low-cost, and nonedible character. For the valorization of lignocellulosic biomass, the conversion of lignin has remained a challenge due to its inactive chemical nature. The lignin content of lignocellulosic biomass varies between 10 and 35 wt.%, which corresponds to up to 40% energy content of the biomass [6]. Therefore, the effective utilization of lignin has great significance for the economic performance of lignocellulosic biomass conversion. Gasification is one of the techniques enabling lignin to be processed along with the other components of lignocellulosic feedstock to produce fuels and chemicals. In gasification, lignocellulosic biomass is converted into a gas mixture at relatively high temperatures (600–1100 °C) in an oxygen-deficient environment. The main drawback of gasification is the undesired tar formation during the process. Tar consists of a mixture of organic compounds [7], including primarily alkylated aromatics, phenolic compounds, and polycyclic aromatic hydrocarbons (PAHs) [8,9]. Tar causes severe problems in downstream applications of biomass gasification processes as it blocks fuel lines and injectors in internal combustion engines, plugs compressors and transfer lines in combined-cycle plants, and poisons fuel cell catalysts (e.g., Pt/C) and Fischer–Tropsch catalysts (e.g., Fe-Co/Al2O3). In addition to these problems, tar formation leads to decreased efficiency of biomass gasification processes due to incomplete carbon conversion [10]. For the successful development of efficient gasification technology, tar removal or conversion is required.
Catalytic steam and dry reforming are attractive methods used for tar removal since they retain the chemical energies of tar compounds in the product gas, consisting mainly of H2 and CO, and provide an opportunity to adjust the composition of the product gas [7]. Although catalytic steam reforming of tar has been addressed more in the literature compared to catalytic dry reforming, the latter has been receiving increased attention recently since it allows the use of CO2 as a feedstock. This is important because CO2 concentrations in the gasifier outlet (15–20 vol.%) are significantly higher than H2O concentrations [11]. Therefore, a dry reforming process also allows both tar removal and CO2 valorization.
Tar has a complex chemical nature due to a wide range of chemical compounds (e.g., benzene, naphthalene, acenaphthylene, methylnaphthalene, fluorene, phenanthrene, benzaldehyde, phenols, naphthofurans, benzanthracene, and pyrene). To bypass the complexity of tar and gain further insight into tar decomposition chemistry, various model tar compounds have been extensively studied. Among these studied model tar compounds, toluene, xylene, and styrene were used to represent alkylated aromatics, phenol and cresol were used for phenolic compounds, and benzene and naphthalene were used for aromatic hydrocarbons [12,13]. Among model compounds, benzene has received more attention since it constitutes the largest proportion of tar compositions, specifically for fixed-bed downdraft and fluidized bed gasifiers, while most other compounds are benzene derivatives [14–16]. The benzene ring is a common feature seen in the molecular structure of tar compounds due to its high thermal stability (Table 1) [15,17–19]. Benzene shows higher thermal stability (Tdec > 1400 °C) than naphthalene (Tdec > 1300 °C) and its other high-molecular-weight derivatives [20]. The composition of benzene and its high thermal stability suggest that benzene decomposition plays a crucial role for the complete conversion of biomass tar. In addition, benzene is a suitable model compound for controllable continuous reactant feeding to a reactor due to its low melting point (i.e., liquid state at room temperature) (Table 1), which is important in regulating reactant flow rate and residence time. For these reasons, benzene was selected as a model tar compound in this study to mimic tar chemistry.
Table 1.
Typical tar compounds observed at gasification outlet.
| Chemical compound | Chemical structure | Boiling point (°C) | Melting point (°C) |
|---|---|---|---|
| Benzene |
|
80.1 | 5.53 |
| Naphthalene |
|
218.0 | 78.2 |
| Acenaphthylene |
|
280.0 | 91.8 |
| Methylnaphthalene |
|
240.0 | −22.0 |
| Fluorene |
|
295.0 | 116.0 |
| Phenanthrene |
|
332.0 | 101 |
| Benzaldehyde |
|
178.1 | −57.0 |
| Phenol |
|
181.7 | 40.5 |
| Benzanthracene |
|
438.0 | 158 |
CO2 reforming of tar offers the benefit of simultaneous valorization of both compounds. However, the most important problem is catalyst deactivation due to severe carbon build-up. Ni-based catalysts were generally preferred due to the high reforming activity of nickel. Zheng et al. [21] investigated the catalytic dry reforming of toluene on Ni-containing catalysts on different supports such as MgO, γ-Al2O3, α-Al2O3, SiO2, and ZrO2 at 600 °C at a CO2/toluene ratio of 16. They found that the Ni/MgO catalyst exhibited the highest performance with 90% toluene conversion and high stability (5.5% activity loss in 400 min). This was attributed to the strong interactions between Ni and MgO due to the Ni-Mg-O solid solution and the high dispersion of Ni (low particle size of Ni) on the MgO support. Laosiripojana et al. [22] also tested a Ni-based catalyst on different support materials (e.g., MgO-Al2O3, La0.8Ca0.2CrO3, and La0.8Ca0.2CrO3/MgO-Al2O3). They used naphthalene as a model compound and analyzed the performance of Ni-Fe bimetallic catalysts. They investigated the effect of catalyst type and CO2/naphthalene ratio on the H2 yield, determining that H2 yield increased with CO2/naphthalene ratios between 0.5 and 2 and remained constant above a CO2/naphthalene ratio of 2. The highest H2 yield was observed as 80% on the Ni-Fe-containing La0.8Ca0.2CrO3/MgO-Al2O3 catalyst at 700 °C. The dry reforming activities of Ni- and Fe-containing catalysts were also tested by Nam et al. [23]. They investigated the benzene dry reforming activity of SiC-supported Ni and NiFe catalysts in a chemical looping system. They observed that the NiFe/SiC catalyst achieved higher benzene conversion (>90% above 730 °C) and higher H2 yield (7.2% at 840 °C), which was linked to higher benzene activation on the Ni surface. In contrast, Abou Rached et al. [24] analyzed the effects of cerium and lanthanum on Ni-Al catalysts for the dry reforming of toluene. They performed experiments at a CO2/toluene ratio of 7 between 300 and 800 °C and found that Ce and La promotion did not affect toluene conversion (e.g., 100% above 450 °C), but they improved the stability of the catalyst by decreasing the carbon deposition. Both CeO2 and La2O3 are known for their facile oxygen exchange capacity. For example, La2O3-based catalysts exhibited superior performance for soot oxidation [25]. On the other hand, CeO2 was a favorite candidate for chemical looping processes [26,27]. Hence, both compounds are widely used as oxygen flux agents during catalysis.
Nickel-free catalysts were also tested for the dry reforming of tar compounds. In an early study, Simell et al. [28] evaluated the benzene dry reforming performance of dolomites (CaMg(CO3)2) at different CO2/benzene ratios and temperatures of 750–900 °C. They observed that the benzene conversion varied between 6% and 15% and the H2/CO ratio was between 0.1 and 0.25. Another material tested for the dry reforming of tar compounds is olivine (Mg2SiO4 and Fe2SiO4). Devi et al. [29] studied the catalytic dry reforming of naphthalene on an olivine catalyst at 900 °C and a CO2/naphthalene ratio of approximately 100. They observed 80% naphthalene conversion but did not provide any information on product yields. The dry reforming of tar compounds was also studied on biochar as a catalyst at 800 °C and a CO2/toluene ratio of 7 [30]. At the H2/CO ratio of 0.4, >95% toluene conversion was observed. It was also found that toluene conversion decreased by 20% after process time of 120 min due to carbon deposition, which blocked the active sites on the biochar. Similar results were obtained in the steam reforming of toluene on the same catalyst.
Several different catalysts were investigated for the dry reforming of tar model compounds under different conditions. Ni-based catalysts show high performance due to their high C-C and C-H bond-breaking activities, although they are prone to coke accumulation on the surface, which induces activity loss in the long run. Similar problems were also observed for non-Ni catalysts. To solve the coke deposition problem, La was employed in the catalyst formulation [24]. Rh-promoted LaCoO3 on a γ-Al2O3 support was found to have high activity for the steam reforming of a biomass–pyrolysis gas mixture as well as high resistance to coke deposition [31–34]. In related studies, the individual effects of Rh and LaCoO3 on activity and stability were not clearly identified. Given that process economy is significantly affected by the noble metal content of catalysts, it would be interesting to learn more about the performance of noble metal-free LaCoO3 for reforming reactions. In addition, LaCoO3 showed high activity towards CO2 activation for propane dry reforming [35], reverse water-gas shift reaction [36], and CO2 reduction to CO [37] due to its high oxygen exchange capacity. For these reasons, LaCoO3 was chosen as a catalyst material in the present study and the catalytic dry reforming of benzene was studied on LaCoO3 perovskites, which has not been addressed in the literature to date.
In this study, the dry reforming of benzene on the LaCoO3 catalyst was investigated and the activity was compared against a Ni(15 wt.%)/γ-Al2O3 catalyst, which is a typical tar reforming catalyst formulation used in industrial and academic research [7,38–43]. Both catalysts were characterized by X-ray diffraction (XRD), N2 adsorption, and temperature-programmed reduction (TPR) and oxidation (TPO) techniques. Dry reforming experiments were conducted for both catalysts in a tubular quartz reactor and the effects of temperature, CO2/C6H6 ratio, and flow rate were studied. This research will assist in explorations of the potential of LaCoO3 as a dry reforming catalyst and the development of new catalyst formulations with high activity, selectivity, and stability to replace conventional Ni/γ-Al2O3 catalysts.
2. Experimental
2.1. Catalyst preparation
LaCoO3 was prepared by the citrate-based Pechini method due to its advantages over other synthesis methods such as small particle size, high porosity, better control of stoichiometry, homogeneous distribution of ions, relatively low synthesis temperature, and the use of low-cost precursors [44–46]. La2O3 (99.9%), Co(NO3)2·6H2O (99.9%), citric acid (99.5%), and nitric acid (AR, 60%) were used as starting materials. In the first step, 1.33 g of La2O3 was dissolved in 5 mL of nitric acid solution and converted to lanthanum nitrate. This nitrate solution was mixed with 2.37 g of cobalt nitrate dissolved in 10 mL of pure water for an atomic ratio of La:Co = 1:1 (LCO). Subsequently, 6.83 g of citric acid was added to this mixture and left to evaporate by stirring for 1 h at 50 °C. At the end of this process, a stable lanthanum cobalt-containing citric acid structure was formed. After 1 h, ethylene glycol was added. The solution was heated to 75 °C with continuous stirring to remove water and accelerate the polyesterification reaction between ethylene glycol and citric acid. After the evaporation of nitrogen-containing gases at this temperature, the remaining material was cooled to room temperature. After this process, a purple viscous solid-liquid mixture was formed. This mixture was turned into a dry gel by heating it to 80 °C in an oven. After drying, the resulting powder was first heated to 350 °C with a heating rate of 10 °C/min and kept at that temperature for 3 h, then heated to 650 °C with a heating rate of 10 °C/min and held for 5 h (Supplementary information, Table S and Figure S1, for an explanation of the two-step calcination). At the end of calcination, LaCoO3 nanoparticles were obtained.
In this study, Ni(15 wt.%)/γ-Al2O3 was used as a reference material to determine the relative activity of LaCoO3. The nickel composition was specifically selected considering the composition reported in the literature for commercial catalysts used for tar reforming [7,38–43]. Nickel loading on γ-Al2O3 material was done by incipient wetness impregnation method as suggested by industrial and academic research [18,19,38]. In this method, 1.48 g of nickel nitrate (Ni(NO3)2.6H2O; Merck, Darmstadt, Germany) was dissolved in an excess amount of pure water (5 mL) and added to γ-Al2O3 powder (2 g) dropwise under stirring. The resulting mixture was mixed with a magnetic stirrer for 2 h at room temperature. After the mixing process was completed, the material was kept in an oven at 110 °C overnight. Subsequently, the dehydrated materials were left for calcination at 600 °C for 2 h, which allowed the removal of nitrate species (Supplementary information, Figure S2). After calcination, the nitrate-free material was allowed to cool at room temperature and the process was completed.
2.2. Catalyst characterization
The crystal structure and size were determined by XRD analysis. XRD spectra were obtained using a Rigaku Ultima Instrument (Rigaku, Tokyo, Japan) with Cu-Kα radiation (λ = 0.154 nm) between 20° and 75° with a scanning rate of 0.1°/s. The average crystalline size was calculated from the Debye–Scherrer formula:
| (1) |
Here, L is the average crystalline size, λKα1 is the wavelength of the X-rays (1.540598 A for Cu-Ka1 radiation), B2θ is the full width at half maximum of the peak, and θmax is the angle at maximum.
Surface area, pore volume, and average pore size of the catalysts were determined by N2 adsorption-desorption at 77 K using a Micromeritics TriStar II instrument (Micromeritics, Norcross, GA, USA). Samples were outgassed at 120 °C for 12 h prior to the experiments.
The reduction and oxidation behaviors of the catalysts were investigated by TPR and TPO experiments in a Micromeritics Chemisorb 2720 instrument. The TPR and TPO experiments were conducted between 25 and 900 °C under the flow of H2 in Ar (10% H2) and O2 in He (2% O2) with a heating rate of 5 °C/min. H2 and O2 consumptions were monitored by a thermal conductivity detector. The quantification of H2 consumption was performed using peak areas and the calibration factor determined by the reference Ag2O reduction reaction.
2.3. Dry reforming tests
Catalytic tests were performed in a fixed-bed reaction setup as shown in Figure 1. A tubular quartz reactor (ID: 4 mm) placed into a tubular furnace was used as a reactor and the reactor temperature was controlled by a PID controller. For each experiment, 0.1 g of catalyst was loaded into the middle of the reactor with quartz wool before and after the catalytic bed. CO2, H2 (reducing gas), and N2 (inert gas) were fed into the reactor by a mass flow controller (0–200 sccm) while benzene was introduced by a syringe pump. Gas and liquid streams were mixed in a mixer and introduced to the reactor by a heated line to prevent any condensation. Prior to the catalytic tests, catalysts were reduced in the reactor at 600 °C under H2 flow (10% H2 in N2) for 1 h. Catalytic dry reforming tests were first conducted at temperatures of 600, 700, and 800 °C with GHSV of 28,000 h−1 (WHSV = 3.5 g benzene/g catalyst per hour) and benzene concentration of 100 g/m3 (CO2/C6H6 ratio = 6) for both Ni(15 wt.%)/γ-Al2O3 and LaCoO3 catalysts. The effects of CO2/C6H6 ratio and flow rate were then tested for the LaCoO3 catalyst (Table 2). The unreacted benzene at the outlet was collected by a cold trap (i.e. an impinge bottle filled with isopropyl alcohol in a Dewar flask at 0 °C) and the benzene-free gas mixture was sent to a gas chromatography (GC) unit via a 6-way valve with 100-μL sampling port. Gas compositions were analyzed by the GC unit (HP 4890A, Agilent Technologies, Santa Clara, CA, USA) equipped with a TCD detector and Carboxen 1010 capillary column (Sigma Aldrich, St. Louis, MO, USA). For clear separation of the peaks of outlet gases (CO, H2, CH4, CO2, and H2O), the GC analysis conditions shown in Table 3 were used.
Figure 1.
The fixed-bed reaction setup used for dry reforming experiments.
Table 2.
Dry reforming test conditions.
| Catalysts | Temperature (°C) | CO2/C6H6 ratio | GHSV (h−1) | WHSV (g benzene/g catalyst per hour) | Benzene concentration (g/m3) | Residence time (s) |
|---|---|---|---|---|---|---|
| LaCoO3, Ni(15 wt.%)-Al2O3 | 600, 700, 800 | 6 | 28,000 | 3.5 | 100 | 0.13 |
| LaCoO3 | 800 | 12 | 28,000 | 3.5 | 100 | 0.13 |
| LaCoO3 | 800 | 3 | 28,000 | 3.5 | 100 | 0.13 |
| LaCoO3 | 800 | 6 | 14,000 | 1.75 | 100 | 0.26 |
Table 3.
GC analysis conditions.
| Column | Oven temperature | Injection temperature (°C) | Detector temperature (°C) | Amount of gas injection (μL) |
|---|---|---|---|---|
| Carboxen 1010 | 35 °C (held for 5 min), heated to 250 °C with a rate of 24 °C/min | 200 | 230 | 100 |
For each experiment, the percentage H2 and CO yields were calculated considering the reaction stoichiometry as follows:
| (2) |
| (3) |
Here, Ṅ represents the molar flow rate in mol/min for all considered compounds shown as subscripts with their chemical formulas and the subscript “in” represents the inlet. For all experiments, benzene conversion was assumed to be 100% since no noticeable benzene was detected at the reactor outlet and the high reaction temperature (no kinetic limitation) and high equilibrium constants of benzene reforming and decomposition reactions (Figure S3) favored complete benzene conversion.
3. Results and discussion
3.1. Thermodynamic analysis of benzene dry reforming
Benzene and CO2 conversions and product molar fractions at equilibrium conditions were determined using the Gibbs free energy minimization method to assess the maximum achievable reactant conversions and product yields. Figure 2 shows the change of equilibrium conversion of benzene and CO2 and the product molar fractions as a function of temperature between 600 and 900 °C for 3 different CO2/C6H6 molar ratios (3, 6, and 12). As seen from the Figure, benzene was completely converted into products for all CO2/benzene ratios and temperatures while there was no complete conversion for CO2 even at the substoichiometric condition (CO2/C6H6 = 3) and high temperature. CO2 conversion increased with temperature for all CO2/C6H6 ratios due to the endothermic nature of benzene dry reforming reactions (Table 4 and Figure S3). The maximum CO2 conversion observed at 900 °C was about 96% for the CO2/C6H6 ratios of 3 and 6, while it was 58% for the CO2/C6H6 ratio of 12 (excess CO2 condition). The main equilibrium products were CO, H2, carbon, H2O, and CH4. The change of molar fractions of products including unreacted CO2 is also seen in Figure 1. That Figure shows that the amount of CO and H2 increased with temperature, whereas the amount of carbon, H2O, and CH4 decreased along with the unreacted CO2. This is mainly associated with endothermic Boudouard, carbon steam reforming, and methane steam reforming reactions (Table 4 and Figure S3). The results indicated that the chemical equilibrium mainly favored CO, H2, carbon, and H2O formation and that high temperatures are required to maximize CO and H2 yield and minimize carbon accumulation.
Figure 2.
Change of benzene and CO2 conversion and product molar fractions at various temperatures and CO2/C6H6 ratios at equilibrium conditions based on Gibbs free energy minimization.
Table 4.
Possible reactions occurring in the reaction medium.
| No | Reaction type | Chemical equation | Δĥrxn(kJ/mol) |
|---|---|---|---|
| 1 | Boudouard | C + CO2 ↔ CO | 172.4 |
| 2 | Carbon steam reforming (CSR) | C + H2O (g) ↔ CO + H2 | 131.3 |
| 3 | Water-gas shift (WGS) | CO + H2O (g) ↔ CO2 + H2 | −41.1 |
| 4 | Benzene dry reforming (BDR-1) | C6H6 + 6CO2 ↔ 12CO + 3H2 | 951.6 |
| 5 | Benzene dry reforming (BDR-2) | C6H6 + 9CO2 ↔ 9CO + 3H2O(g) | 1075.0 |
| 6 | Benzene decomposition (BD) | C6H6 ↔ 6C + 3H2 | −82.9 |
| 7 | Methane steam reforming (MSR) | CH4 + H2O (g) ↔ CO + 3H2 | 206.1 |
| 8 | Methane dry reforming | CH4 + CO2 ↔ 2CO + 2H2 | 247.0 |
| 9 | Methanation | C + H2 ↔ CH4 | −75.0 |
3.2. Catalyst characterization
The crystal structures of both LaCoO3 and Ni(15 wt.%)/γ-Al2O3 catalysts were analyzed by XRD technique. As seen from Figure 3, the XRD spectra of LaCoO3 showed the characteristic peaks of hexagonal-rhombohedral LaCoO3 (ICDD: 75-0249) at 23.26°, 33.13°, 40.88°, 47.56°, 59.19°, and 69.5°, which were assigned to the (100), (110), (111), (200), (211), and (220) planes. This result confirmed that the synthesis of LaCoO3 was successfully done. For Ni(15 wt.%)/γ-Al2O3 catalyst, the XRD spectra exhibited the presence of γ-Al2O3 (ICDD: 26-0031) and NiO (ICDD: 47-1049) phases as evidenced by their characteristic peaks. The average crystalline sizes of both LaCoO3 and NiO phases for the related catalysts were also determined from the selected planes and peak positions shown in Table 5 using the Debye–Scherrer formula. The average crystalline sizes of LaCoO3 and NiO were calculated as 28.8 and 4.4 nm.
Figure 3.
XRD spectra of Ni(15 wt.%)/γ −Al2O3 and LaCoO3 catalysts. α, β, and γ represent LaCoO3, NiO, and γ-Al2O3 phases, respectively.
Table 5.
Average crystalline sizes of catalysts obtained from XRD spectra.
| Catalyst - phase | Facet | Peak position (2q) | Average crystalline size (nm) |
|---|---|---|---|
| Ni(15 wt.%)/γ-Al2O3 - NiO | 111 | 37.26 | 4.4 |
| LaCoO3 | 110 | 33.13 | 28.8 |
The surface area, pore volume, and average pore size of the catalysts were determined using N2 adsorption-desorption experiments. As seen from Table 6, the BET surface area and pore volume of the LaCoO3 catalyst were almost 7-fold lower than those of the Ni(15 wt.%)/γ-Al2O3 catalyst while the average pore sizes of both catalysts were similar, which can be explained by the difference in the tortuosity of the catalysts or the difference in the pore shape and structures of the catalysts (Supplementary information, Figure S4).
Table 6.
BET surface area, pore volume, and average pore size of catalysts obtained from N2 adsorption and desorption experiments.
| Catalyst | BET surface area (m2/g) | Pore volume (cm3/g) | Average pore size (nm) |
|---|---|---|---|
| Ni(15 wt.%)/γ-Al2O3 | 43.58 | 0.035 | 4.32 |
| LaCoO3 | 5.91 | 0.005 | 4.33 |
The reduction and oxidation behaviors of the catalysts were investigated by TPR and TPO analyses (Figure 4). The catalysts were first reduced under the flow of H2 in Ar (1st TPR), then oxidized under the flow of O2 in He (TPO) and successively reduced again (2nd TPR) by a TPR/TPO cycle. The first TPR and TPO tests were used to determine the reduction and oxidation behaviors of the catalysts while the second TPR was used to evaluate the reversibility of the catalysts after oxygen exchange. In the first TPR run, the TPR spectra of the LaCoO3 catalyst showed three reduction peaks at 345, 390, and 560 °C. The first two peaks observed at low temperatures were assigned to the reduction of Co3+ to Co2+ (LaCoO3+1/2H2→LaCoO2.5+1/2H2O) while the latter was related to the reduction of Co2+ to the metallic cobalt resulting in La2O3 formation (LaCoO2.5+H2→1/2La2O3+Co0+H2O) [47–50]. The corresponding peak areas of these reduction steps had a 1:1.9 ratio, which is very close to the stoichiometric ratio of 2. The degree of reduction was calculated as 0.75 (Table 7) according to total H2 consumption for successive reduction steps, suggesting that only 75% of LaCoO3 was accessible for reduction. The TPR spectra of the Ni(15 wt.%)/γ-Al2O3 catalyst also showed three reduction peaks at 348, 500, and 820 °C with an additional shoulder at a low temperature (435 °C). The peaks at 348 and 500 °C were associated with the reduction of the α-NiO phase and β-NiO phase (NiO+H2→Ni+H2O), respectively. The former had a weak interaction with the alumina support while the latter had a strong interaction with the support [51–54]. It is known that the TPR peak temperature shifts to higher temperatures with increasing strength between the support and metal, suggesting that the shoulder at 435 °C can be attributed to the reduction of NiO having an intermediate interaction with the support. In contrast to the others, the broad peak at 820 °C was assigned to the reduction of NiAl2O4 [55–57]. The degree of reduction for the Ni-Al2O3 catalyst was calculated as 60%, indicating that it has lower reducibility compared to the LaCoO3 catalyst.
Figure 4.
Temperature-programmed reduction and oxidation spectra for Ni(15 wt.%)/γ-Al2O3 and LaCoO3 catalysts. The heating rate for each run is 10 °C/min.
Table 7.
H2 consumption of catalysts and their degree of reduction obtained from TPR runs.
| Catalysts | H2 consumption (mmol/g) | Degree of reduction | |||
|---|---|---|---|---|---|
|
| |||||
| 1st TPR | 2nd TPR* | Theoretical** | 1st TPR | 2nd TPR | |
|
|
|||||
| Ni-Al2O3 | 1.32 | 1.47 | 2.22 | 0.59 | 0.66 |
| LaCoO3 | 4.56 | 4.71 | 6.10 | 0.75 | 0.77 |
The weight of the catalyst at the beginning of the first TPR run was taken for the calculation.
The theoretical H2 consumptions for the Ni-Al2O3 and LaCoO3 catalysts were determined based on the stoichiometry of the following reactions: (i) NiO + Al2O3 + H2 = Ni + Al2O3 + H2O; (ii) LaCoO3 +3/2 H2 = 1/2 La2O3 + Co + 3/2 H2O.
After the first TPR run the oxidation characteristics of the catalysts were observed by TPO analysis. The TPO spectra of the LaCoO3 catalyst showed three oxidation peaks at 285, 640, and 745 °C. The low temperature peak was due to the oxidation of La2O3 to LaCoO2.5 while the high temperature peaks were assigned to the oxidation of LaCoO2.5 to LaCoO3. A negative peak was also observed in the TPO spectra of the LaCoO3 catalyst. This can be attributed to the decomposition of Co3O4 by oxygen release (Co3O4 = 3CoO + 1/2O2) [58], suggesting that a small amount of Co3O4 also formed during the oxidation. In contrast to the LaCoO3 catalyst, the Ni(15 wt.%)/γ-Al2O3 catalyst had one strong and one weak oxidation peak at 303 and 670 °C, which were related to the formation of NiAl2O4 and β-NiO phases [59]. These assignments were also verified by the second TPR run, which showed the reduction peaks of the related phases. The second TPR spectra of the Ni(15 wt.%)/γ-Al2O3 catalyst showed a significant difference compared to the first one. The peaks associated with the reduction of NiO phases almost disappeared and the intensity of the peak related to the reduction of NiAl2O4 increased prominently. This indicated that metallic nickel was almost completely inserted in the alumina structure after the TPO run. In contrast to the Ni(15 wt.%)/γ-Al2O3 catalyst, the reduction peaks in the second TPR run of the LaCoO3 catalyst were similar to the ones obtained in the first TPR run with a small shift to high temperatures, suggesting that LaCoO3 had good structural stability upon oxygen exchange.
3.3. Dry reforming activity
Dry reforming experiments were performed under the conditions specified in Table 2 for the LaCoO3 and Ni(15 wt.%)/γ-Al2O3 catalysts. Changes of CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios as a function of time at 600, 700, and 800 °C are shown in Figure 5. As seen from the Figure, a steady response was obtained for all experiments after the first 2 or 3 data points (approximately 50 min). The unsteady behavior in CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios in the period of interest was attributed to the limited gas passage through the reactor due to pressure build-up, which was removed at the end of this period (Supplementary information, Figure S5). The CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios obtained at the end of this period (at 50 min) were taken as initial values and average values were calculated based on those initial values and the final values recorded at the end of the experiments. The results are tabulated in Table 8. Equilibrium CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios were also found based on Gibbs free energy minimization (see subsection 3.1 and Figure S6) and are listed in Table 9 to allow an evaluation of the results in comparison to equilibrium conditions. The reaction results indicated that at both 700 and 800 °C the LaCoO3 catalyst had a higher CO2 conversion and H2/C6H6,in ratio than the Ni(15 wt.%)/γ-Al2O3 catalyst, while it had a lower CO/CO2,reacted ratio compared to its counterpart. At 800 °C the equilibrium CO2 conversion was almost achieved (80.1%) for the LaCoO3 catalyst while the CO2 conversion of the Ni(15 wt.%)/γ-Al2O3 catalyst was 62.7%. At 800 °C the H2/C6H6,in and CO/CO2,reacted ratios observed for the LaCoO3 catalyst at the end of the experiment were 2.45 and 1.97, respectively. The corresponding H2 and CO yields were 81.8% and 78.4%, respectively, indicating that benzene dry reforming primarily results in H2 and CO formation. The H2 and CO yields for the Ni(15 wt.%)/γ-Al2O3 catalyst were 65.0 and 67.9, respectively, suggesting that the LaCoO3 catalyst outperformed the Ni(15 wt.%)/γ-Al2O3 catalyst in terms of H2 and CO production. For both catalysts, the CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios obtained at 800 °C showed a steady decline associated with gas disruption due to carbon accumulation in the reactor. The carbon formation on the catalyst surface was confirmed by TGA analysis of the used catalysts (Supplementary information, Figures S7–S9). The gas disruption due to carbon accumulation was less prominent for the results obtained at 700 and 600 °C, but it still caused a small deviation from the steady response due to the resulting uneven gas distribution at the sampling port. This may explain why the average CO2 conversions and CO yields of the LaCoO3 catalyst were higher than the related equilibrium conversions and yields at 700 and 600 °C (Table 9) to an extent beyond the specified uncertainties (e.g., at 600 °C 32.8 vs. 26.7, with ±5% uncertainty), which only accounted for instrumental and calibration errors. Although the relevant data are beyond the error margin by a small difference, it is still possible to infer that the LaCoO3 catalyst has CO2 conversion and CO yield very close to equilibrium values and higher than those for the Ni(15 wt.%)/γ-Al2O3 catalyst. The effects of temperature on CO2 conversion and CO and H2 yields were also clearly seen in the results. There was a significant decrease in conversion and yields with decreasing temperature for both catalysts. This was attributed to the strong endothermicity of dry reforming reactions (Table 4 and Figure S3).
Figure 5.
Change of CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios as a function of time for LaCoO3 and Ni(15 wt.%)/γ-Al2O3 catalysts at 600, 700, and 800 °C and at the CO2/C6H6 ratio of 6.
Table 8.
Average values of CO2 conversion, H2 and CO yields, and H2/C6H6,in and CO/CO2,reacted ratios obtained for LaCoO3 and Ni(15 wt.%)/γ-Al2O3 catalysts at different temperatures, NCO2/NC6H6 ratios, and GHSV (h−1). The uncertainties of conversion and yield values are ±5% while the uncertainties of ratios are ±0.2.
| Reaction conditions | LaCoO3 | Ni(15 wt.%)/γ-Al2O3 | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| XCO2 | NH2/NC6H6 | YH2 (%) | NCO/NCO2 | YCO | XCO2 | NH2/NC6H6 | YH2 (%) | NCO/NCO2 | YCO (%) | |
| 600 °C, NCO2/NC6H6 = 6, 28,000 h−1 | 32.8 | 0.53 | 17.8 | 1.46 | 23.7 | NA | ||||
| 700 °C, NCO2/NC6H6 = 6, 28,000 h−1 | 59.8 | 1.29 | 43.2 | 1.67 | 49.8 | 41.3 | 1.14 | 38.0 | 1.93 | 40.0 |
| 800 °C, NCO2/NC6H6 = 6, 28,000 h−1 | 80.1 | 2.45 | 81.8 | 1.97 | 78.4 | 62.7 | 1.95 | 65.0 | 2.15 | 67.9 |
| 800 °C, NCO2/NC6H6 = 12, 28,000 h−1 | 59.8 | 2.09 | 69.9 | 1.82 | 72.7 | NA | ||||
| 800 °C, NCO2/NC6H6 = 3, 28,000 h−1 | 73.5 | 1.72 | 57.2 | 1.54 | 38.7 | NA | ||||
| 800 °C, NCO2/NC6H6 = 6, 14,000 h−1 | 72.7 | 2.37 | 78.9 | 2.21 | 78.1 | NA | ||||
Table 9.
Equilibrium CO2 conversion, H2 and CO yields, and H2,in/C6H6,in and COin/CO2,reacted ratios at different temperatures and NCO2/NC6H6 ratios.
| Reaction conditions | XCO2 | NH2/NC6H6 | YH2 (%) | NCO/NCO2 | YCO (%) |
|---|---|---|---|---|---|
| 600 °C, NCO2/NC6H6 = 6 | 26.7 | 1.47 | 49.0 | 1.18 | 15.7 |
| 700 °C, NCO2/NC6H6 = 6 | 53.0 | 2.20 | 73.3 | 1.79 | 47.3 |
| 800 °C, NCO2/NC6H6 = 6 | 83.7 | 2.70 | 90.0 | 1.95 | 81.6 |
| 800 °C, NCO2/NC6H6 = 12 | 56.8 | 2.17 | 72.3 | 1.88 | 71.1 |
| 800 °C, NCO2/NC6H6 = 3 | 86.2 | 2.70 | 90.0 | 1.92 | 55.1 |
One of the important considerations regarding the results is the difference in the experimental time for each test. This is related to the reactor blockage caused by carbon build-up. When the gas flow was significantly disrupted, the operation was discontinued. For that reason, no reliable data were obtained for the Ni(15 wt.%)/γ-Al2O3 catalyst at 600 °C and such data are not presented here. The absence of experimental data at 600 °C and a lower experimental time (160 min) at 700 °C for the Ni(15 wt.%)/γ-Al2O3 catalyst in comparison to the LaCoO3 catalyst (288 min for 600 °C and 315 min for 700 °C) suggested that the LaCoO3 catalyst showed higher stability than the Ni(15 wt.%)/γ-Al2O3 catalyst.
The effects of CO2/C6H6 ratio and flow rate on conversion and yields were also studied for the LaCoO3 catalyst. Figure 6 shows the change of CO2 conversion values and H2/C6H6,in and CO/CO2,reacted ratios as a function of time at 800 °C and three different CO2/C6H6 ratios (3, 6, and 12). As seen from the Figure, a lower CO2 conversion and H2/C6H6,in ratio were observed at the CO2/C6H6 ratio of 12 compared to the experiment conducted at CO2/C6H6 of 6, whereas COin/CO2,reacted remained almost constant on average. The relatively low CO2 conversion can be explained by the presence of excess CO2 while the low H2,in/C6H6,in ratio and the similar COin/CO2,reacted values were attributed to the differences in the reaction occurring under related conditions. At the CO2/C6H6 ratio of 6, stoichiometric benzene dry reforming (BDR-1 in Table 4) mainly occurred, whereas with excess CO2 a dry reforming reaction with a stoichiometry ratio of 9 CO2/C6H6 (BDR-2 in Table 4) and carbon steam reforming reaction (CSR in Table 4) occurred as well. The dry reforming reaction with a stoichiometry ratio of 9 led to a decrease in H2 yield while the carbon steam reforming reaction promoted CO formation and maintained the CO yield. A lower CO2 conversion and H2 yield were also observed under substoichiometric conditions (CO2/C6H6 = 3), accompanied by a lower CO yield. This was attributed to carbon deposition. For this reason, a single data point was obtained for this condition. The effect of flow rate was also tested under stoichiometric conditions by decreasing the flow rate by 2-fold. No prominent change was observed compared to the high flow rate condition, suggesting that external mass transfer resistance was not effective in the relevant flow rate range (14,000–28,000 h−1).
Figure 6.
CO2 conversion and H2/C6H6,in and CO/CO2,reacted ratios obtained for the LaCoO3 catalyst at 800 °C and at the CO2/C6H6 ratio of 12 (top left), 6 (top right), and 3 (bottom left) and at a low flow rate (bottom right).
The dry reforming results showed that the LaCoO3 catalyst had higher CO2 conversion and CO and H2 yields compared to the reference Ni(15 wt.%)/γ-Al2O3 catalyst. This could be linked to the high oxygen exchange capacity of the LaCoO3 catalyst. Prior to the dry reforming experiment, catalyst reduction at 600 °C under H2 environment resulted in Co and La2O3 formation for the LaCoO3 catalyst, while it yielded Ni and Al2O3 for the Ni(15 wt.%)/γ-Al2O3 catalyst as seen from the TPR analysis. It is known from the literature that benzene adsorbs on metal surfaces via its two atoms, and it subsequently decomposes to CxHy, carbon, and H2 via C-C and C-H bond scissions [28,60], which occurs on metal sites of both catalyst surfaces (Rxn 1–3 in Table 10). However, the catalysts differed from each other in terms of the reactions between CO2 and catalyst surfaces. On the LaCoO3 surface, Co and La2O3 reacted with CO2 to form CO and LaCoO3 (Rxn 4, Table 10) [35,37,61] or La2O3 reacted with CO2 to form La2O2CO3 (Rxn 5, Table 10) [62,63] with the exchange of the lattice oxygen. The resulting species further reacted with CxHy species, surface hydrogen, and surface carbon to produce CO, H2, and H2O (Rxn 6–11). These reaction steps were less likely to happen on the Ni(15 wt.%)/γ-Al2O3 surface, where CO2 directly reacted with surface moieties (CxHy species, surface carbon) to produce CO and H2O (Rxn 12–13). The faster kinetics of the surface CO2 reaction and the following oxidation of surface species on the LaCoO3 catalyst led to higher CO2 conversion and product yields compared to its counterpart due to its high oxygen exchange capability as seen from TPR analysis (see subsection 3.2). The presumed reaction schemes for both catalysts are shown in Figure 7.
Table 10.
Presumed reaction steps occurring on catalyst surfaces.
| No. | Reaction* | Catalysts |
|---|---|---|
| 1 | C6H6 + M = M-C6H6 | LaCoO3, Ni(15 wt.%)/γ-Al2O3 M: Co, Ni |
| 2 | M-C6H6 = M-CxHy + M-zC + (6-y)/2 H2 | |
| 3 | M-CxHy = M-xC + y/2 H2 (or +M-yH) | |
| 4 | 3/2 CO2 + 1/2 La2O3 + Co = 3/2 CO + LaCoO3 | LaCoO3 |
| 5 | CO2 + La2O3 = La2O2CO3 | |
| 6 | LaCoO3 + Co-CxHy = zCO + y/2 H2 + 1/2 La2O3 + 2Co | |
| 7 | LaCoO3 + 3/2 Co-C = 3/2 CO + 1/2 La2O3 + Co | |
| 8 | LaCoO3 + 3 Co-H = 3/2 H2O + 1/2 La2O3 + Co | |
| 9 | La2O2CO3 + Co-CxHy = zCO + y/2 H2 + La2O3 | |
| 10 | La2O2CO3 + Co-C = 2CO + La2O3 | |
| 11 | La2O2CO3 + 2Co-H = H2O + CO + La2O3 | |
| 12 | Ni-CxHy+ Al2O3-CO2 = (2-y)/2CO + y/2 H2O + Ni + Al2O3 | Ni(15 wt.%)/γ-Al2O3 |
| 13 | Ni-C + Al2O3-CO2 = 2CO + Ni + Al2O3 |
x, y, and z represent stoichiometric coefficients.
Figure 7.
Presumed reaction schemes for benzene dry reforming on the LaCoO3 (top) and Ni/γ-Al2O3 (bottom) catalysts.
The performance of the LaCoO3 was evaluated in comparison to the conventional Ni-Al2O3 catalyst for benzene dry reforming, which mimics catalytic tar conversion. The results indicated that the LaCoO3 catalyst outperformed the Ni-Al2O3 catalyst in terms of CO2 conversion and CO and H2 yields. For all temperatures studied (600, 700, and 800 °C), the LaCoO3 catalyst showed about 18% greater CO2 conversion and approximately 5%–17% higher H2 and CO yields than the Ni-Al2O3 catalyst. The benzene dry reforming activity of the LaCoO3 catalyst was also found to be better than that of other catalysts tested in the literature, such as dolomite (CaO.MgO) [28] and NiFe/SiC [23]. For the dolomite catalyst, 33% benzene conversion was reported at 800 °C and stoichiometric CO2 conditions, which is much lower than the benzene conversion for the LaCoO3 catalyst in the present study under similar conditions (800 °C, CO2/C6H6 = 12) considering that the H2 yield was 67.5% (corresponding to at least 67.5% benzene conversion if benzene is assumed to convert only to H2). Similarly, the H2 and CO yields observed on the NiFe/SiC catalyst at 840 °C under excess CO2 were 7.2% and 20%, respectively. Under similar conditions (800 °C, CO2/C6H6 = 12), the H2 and CO yields were 69.9% and 72.7% for the LaCoO3 catalyst. These findings suggest that the LaCoO3 catalyst is a promising catalyst candidate for catalytic tar removal and CO2 valorization as evidenced by its relatively high activity towards benzene dry reforming.
4. Conclusion
Benzene dry reforming provides valuable information for the catalytic cracking of tar used as a posttreatment unit in biomass gasification. In this study, benzene was taken as a model molecule for tar compounds due to its high thermal stability and abundance at the outlet of biomass gasifiers while LaCoO3 was selected as the dry reforming catalyst to overcome the challenges observed for conventional Ni-Al2O3 catalysts (e.g., coke deposition, low stability). Catalyst characterization was performed to determine the crystal structure, surface area, and reduction/oxidation behavior of the catalyst, which helped in determining the structure–activity relationship. Dry reforming activity tests of the LaCoO3 catalyst were conducted at three different temperatures (600, 700, and 800 °C) and CO2/C6H6 ratios (3, 6, and 12) and two different space velocities (14,000 and 28,000 h−1) and compared to the Ni(15 wt.%)/γ-Al2O3 catalyst. The results showed that the LaCoO3 catalyst achieved 18% higher CO2 conversion, 5%–17% higher H2 yield, 10% higher CO yield, and better stability than the Ni(15 wt.%)/γ-Al2O3 catalyst. The difference in reactivity was linked to the high oxygen exchange ability of the LaCoO3 catalyst, which promotes the oxidation of carbon and other surface species by lattice oxygen transfer, leading to higher CO2 conversion and CO and H2 yields.
Supplementary information
S1. The reasoning behind the two-step calcination used for the preparation of LaCoO3 via sol-gel based Pechini method
In the preparation of LaCoO3 by citrate-based Pechini method, a two-step calcination was used to prevent a significant reduction of surface area and pore volume of the sample, which was observed when the sample was directly heated to 650 °C (Table S).
Table S.
The comparison of surface area and pore volume obtained from two-stage heating and direct ramp up during calcination.
| Method | BET surface area (m2/g) | Pore volume (cm3/g) |
|---|---|---|
| Two-stage calcination | 5.91 | 0.005 |
| Direct ramp up | 0.15 | 0.001 |
The reason for the reduction in the surface area and pore volume was attributed to the pore collapse due to the fast decomposition of lanthanum and cobalt nitrates as evidenced by the weight loss observed at around 350 °C in TGA analysis (Figure S1). Due to this reason, we first heated the sample to the nitrate decomposition temperature 350 °C and waited at the related temperature for 3 h to slow down nitrate decomposition rate and to prevent the resulting pore collapse.
The TGA curve of the LaCoO3 prepared by citrate-based Pechini method before calcination.
S2. The reasoning behind the selection of calcination temperature for the Ni(15 wt.%)/γ-Al2O3 catalyst prepared by incipient wetness impregnation method
The Ni(15 wt.%)/γ-Al2O3 catalyst was prepared by incipient wetness impregnation method, which is commonly used technique for the preparation of catalysts due to technical simplicity, low costs and limited amount of waste. The method mainly consists of impregnation, drying, and calcination steps. The calcination step has a dramatic effect on the impurities sourced from precursors and crystal structure of catalysts. In the current study, TGA analysis was performed to determine a suitable calcination temperature for the Ni(15 wt.%)/γ-Al2O3 catalyst (Figure S2). TGA analysis shows that all nitrates are removed above 500 °C, as evidenced by no weight loss above this temperature interval.
The TGA curve of the Ni(15 wt.%)/γ-Al2O3 catalyst prepared by incipient wetness impregnation method before calcination.
S3. The change of equilibrium constants of dry reforming reactions as a function of temperature
The change of equilibrium constants of reactions occurring at dry reforming conditions as a function of temperature.
S4. N2 adsorption-desorption isotherms of LaCoO3 and Ni/Al2O3
N2 adsorption-desorption experiments show that the BET surface area and pore volume of the LaCoO3 catalyst are almost 7-fold lower than those of the Ni(15 wt.%)/γ-Al2O3 catalyst while the average pore sizes of both catalysts are similar. The reason for the similarity in average pore diameters of catalysts while the difference in pore volume and surface area can be explained by the difference in tortuosity of the catalysts or the difference in their pore structure and shapes. The latter was analyzed by N2 adsorption-desorption isotherms as seen in Figure S4. The Figure shows that the LaCoO3 catalyst exhibits Type IV isotherm H4 hysteresis, which is an indication of narrow slit-like pore, while the Ni/Al2O3 catalyst shows Type IV isotherm H2 hysteresis suggesting the presence of ink bottle shape pores. Since the average pore size in the current study was determined based on the BJH method assuming that all pores open-ended cylindrical, this may also lead to similar average pore size, but different pore volumes.
N2 adsorption-desorption isotherms of LaCoO3 (top) and Ni/Al2O3 (bottom).
S5. The reasoning for the abnormality of conversion and yields in the first 50 min
CO2 conversion and H2 and CO yields change significantly with the first 50 min compared to those obtained after 50 min (Figures 4 and 5). The reason for this abrupt change in conversion and yields are related to the reaction setup used in this study. For all experiments, the position of powder catalyst was fixed tightly in the middle of reactor by quartz wool on both side of the catalyst bed to prevent any uncontrolled gas passage (e.g., free gas flow next to the reactor wall without contacting catalytic bed) through the reactor. This leads to pressure build-up in the first 50 min and limits gas flow at the reactor outlet, which is clearly seen in the gas flow rate measurement at the reactor outlet (Figure S5). When the pressure reaches a certain value, the gas blockage is removed, and the inlet and outlet gas flow rate are equalized. Since the outlet molar flow rate of each gas is calculated by the product of total gas flow rate and gas composition (determined by GC), the CO2 conversion was found to be higher while H2 and CO yields were determined to be lower than those observed after gas flow rate stabilization (i.e. after 50 min).
The variation of gas flow rate as function of time for the LaCoO3 catalyst at the conditions of 800 °C and the CO2/C6H6 ratio of 6.
S6. Equilibrium conversion and yields at different reactant ratios and temperatures
Equilibrium conversion of CO2 and H2 and CO yields (left panel) along with H2/C6H6,in and CO/CO2,reacted ratios at equilibrium conditions (right panel) determined based on Gibbs free energy minimization.
S7. Postreaction characterization by TGA for confirmation of carbon formation
At the end of the dry reforming experiment, the used catalysts were collected from the reactor along with quartz wool and used for TGA analysis. Since it is difficult to separate the used catalyst from the quartz wool, the quartz wool was also included in the sample for TGA analysis. TGA analyses were performed between 25 and 900 °C with a heating rate of 10 °C/min under air atmosphere. TGA curves of the used LaCoO3 and Ni/γ-Al2O3 catalyst obtained after the dry reforming experiment at 800 °C and at the CO2/C6H6 ratio of 6 are shown in Figures S7 and S8.
Figures show a typical weight loss between 500 and 700 °C for both catalysts, which is related to carbon oxidation. This clearly proves the carbon accumulation on the surface of catalysts during the dry reforming reaction. The total amounts of carbon accumulated on both catalyst surfaces were also calculated. The results show that carbon formation rate (determined by the total amount of carbon divided by the reaction duration) is higher on the Ni/γ-Al2O3 catalyst compared to that on LaCoO3 catalyst, but this is not a reasonable comparison of the instant carbon yield of the catalysts since it is difficult to determine the exact reaction duration leading to carbon formation. When carbon builds up on the surface, it starts to block gas passage. The gas flow rate decreases slowly until the moment where an almost complete blockage occurs. Therefore, the averaging the carbon formation in time does not give correct assessment due to instabilities in the system.
TGA analysis of the used LaCoO3 catalyst obtained after the dry reforming experiment at 800 °C and at the CO2/C6H6 ratio of 6.
TGA analysis of the used Ni/γ-Al2O3 catalyst obtained after the dry reforming experiment at 800°C and at the CO2/C6H6 ratio of 6.
The TGA analysis was also performed for the used LaCoO3 and Ni/γ-Al2O3 catalysts after the dry reforming experiment at 600 and 700 °C at the CO2/C6H6 ratio of 6. As seen from Figure S9, the TGA curve of the used LaCoO3 catalyst presents two weight increases at 300 and 395 °C. This is attributed to the oxidation of La2O3 to LaCoO2.5 as seen in the TPO analysis (Figure 4). The related weight increase indicates that a part of the catalyst remains in the reduced form (i.e. Co and La2O3) during dry reforming suggesting that a part of oxygen is exchanged to the surface for carbon oxidation. Different from the LaCoO3 catalyst, the related oxidation peaks are not present in the TGA curve of the Ni/γ-Al2O3 catalyst. This explains the higher CO yields observed on the LaCoO3 catalyst compared to that of the Ni/γ-Al2O3 catalyst. The TGA curves of both catalysts indicate weight decrease above 500 °C, which is related to oxidation of surface carbon. The relative weight decreases with respect to the initial weight before the carbon oxidation shows that the weight percentages of carbon in the used catalysts are 7.8% and 14.0% for LaCoO3 and Ni/γ-Al2O3 catalysts, respectively. This suggests that the LaCoO3 catalyst is less prone to coke formation compared to the Ni/γ-Al2O3 catalyst due to its high oxygen exchange capacity.
TGA analysis of the used LaCoO3 (left panel) and Ni/γ-Al2O3 (right panel) catalysts obtained after the dry reforming experiment at 700 °C and at the CO2/C6H6 ratio of 6.
Acknowledgments
This research was financially supported by the Scientific and Technological Research Council of Türkiye within the scope of Scientific Research Program 2232 - Return to Country Research Fellowship Program, under the project number and title of “115C027 - Catalytic Tar Removal from the Gasifier Outlet.” The authors gratefully acknowledge Dr. Atalay Çalışan and Veysi Halvacı from Middle East Technical University’s Chemical Engineering Department for their assistance in the characterization of the material by TPR and in activity tests.
Funding Statement
This research was financially supported by the Scientific and Technological Research Council of Türkiye within the scope of Scientific Research Program 2232 - Return to Country Research Fellowship Program, under the project number and title of “115C027 - Catalytic Tar Removal from the Gasifier Outlet.” The authors gratefully acknowledge Dr. Atalay Çalışan and Veysi Halvacı from Middle East Technical University’s Chemical Engineering Department for their assistance in the characterization of the material by TPR and in activity tests
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Associated Data
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Supplementary Materials
Table S.
The comparison of surface area and pore volume obtained from two-stage heating and direct ramp up during calcination.
| Method | BET surface area (m2/g) | Pore volume (cm3/g) |
|---|---|---|
| Two-stage calcination | 5.91 | 0.005 |
| Direct ramp up | 0.15 | 0.001 |
The TGA curve of the LaCoO3 prepared by citrate-based Pechini method before calcination.
The TGA curve of the Ni(15 wt.%)/γ-Al2O3 catalyst prepared by incipient wetness impregnation method before calcination.
The change of equilibrium constants of reactions occurring at dry reforming conditions as a function of temperature.
N2 adsorption-desorption isotherms of LaCoO3 (top) and Ni/Al2O3 (bottom).
The variation of gas flow rate as function of time for the LaCoO3 catalyst at the conditions of 800 °C and the CO2/C6H6 ratio of 6.
Equilibrium conversion of CO2 and H2 and CO yields (left panel) along with H2/C6H6,in and CO/CO2,reacted ratios at equilibrium conditions (right panel) determined based on Gibbs free energy minimization.
TGA analysis of the used LaCoO3 catalyst obtained after the dry reforming experiment at 800 °C and at the CO2/C6H6 ratio of 6.
TGA analysis of the used Ni/γ-Al2O3 catalyst obtained after the dry reforming experiment at 800°C and at the CO2/C6H6 ratio of 6.
TGA analysis of the used LaCoO3 (left panel) and Ni/γ-Al2O3 (right panel) catalysts obtained after the dry reforming experiment at 700 °C and at the CO2/C6H6 ratio of 6.







