Table 7.
Variable | Effects | Solution Strategies | Methodologies | Technologies |
7. Product Manufactured | High number of product references | Reduce the number of product references. Optimize product catalog management. |
Single Minute Exchange of Die (SMED): To reduce changeover times and handle multiple products. Heijunka: To level production of multiple product references. |
Flexible manufacturing technologies (adaptive CNC, 3D printing). Automation of set-up and assembly processes. Computer-aided design (CAD) tools for standardization. |
8. Parts of the Product | High number of product components and parts | Standardize components and parts. Improve inventory management. |
Kanban: To manage and control component inventory. Standardized Work: To standardize assembly and component handling processes. |
Design for additive manufacturing (3D printing). Component visibility and traceability technologies (QR codes, RFID). |
10. Manufacturing process | Different flows of operations or activities | Standardize operation flows. Implement process management systems. |
Value Stream Mapping (VSM): To identify and optimize different operation flows. Standardized Work: To standardize processes and improve efficiency. |
Real-time quality management systems (integrated quality sensors). Simulation and modeling tools for workflow optimization. |