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. Author manuscript; available in PMC: 2024 Dec 2.
Published in final edited form as: Annu Rev Biomed Eng. 2017 Jun 21;19:135–161. doi: 10.1146/annurev-bioeng-071516-044712

Table 2.

Advantages and disadvantages of microsphere sintering methods along with their various process parameters that influence the overall properties of the microsphere-based scaffold

Microsphere sintering method Process parameters that influence scaffold properties Advantages Disadvantages References
Heat Temperature Duration Simple method; does not require complex apparatus
Generally utilizes moderate temperatures
Offers flexible time constraints
Multiple scaffolds can be fabricated at once
May require high temperatures or longer durations
May result in loss of bioactivity of encapsulated factors
20, 33, 52, 90
Solvent vapor Duration
Solvent composition
Scaffold mass
Can sinter microspheres quickly
Allows for inclusion of bioactive factors
Strict time constraints
Residual solvent toxicity
69, 70
Weak solvent Duration
Solvent composition
Allows for inclusion of bioactive factors
Moderate time constraints
Less concern of residual solvent toxicity as a mild solvent is employed
Longer sintering durations compared with solvent vapor method 48, 61, 72, 74
Solvent/nonsolvent Solution composition Duration Can be used for a wide range of materials
Allows for preloading of bioactive molecules
Requires large amounts of solvent
Residual solvent toxicity
44, 80, 81
Subcritical CO2 CO2 pressure Duration
Rate of depressurization Temperature (only if necessary)
Straightforward one-step method
May be used to create shape-specific scaffolds
Allows for simultaneous cell seeding
Benign process
Does not require extra washing steps
Low environmental impact
May not be cytocompatible at high CO2 pressures
Shear forces may harm concurrently seeded cells
8486
Selective laser Laser power
Scan spacing
Layer thickness
Fabrication of patient-specific grafts
Reproducible method with fast manufacture speed
May be utilized for regeneration of complex tissues
Free of toxic solvents
Excellent controllability over scaffold architecture
Macroporous architecture (not limited to stacking)
Large quantities of raw materials are required
Logistically challenging
Expensive
32, 88