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. 2024 Dec 10;15:10664. doi: 10.1038/s41467-024-53062-2

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© Battelle Memorial Institute 2024

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.

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Fig. 1 — a Traditional secondary Al recycling and manufacturing route: sorting, melting and casting, transportation, rolling/extrusion, and semi-finished products (rod, bar, and sheet). b Solid-phase processing directly recycles or upcycles scrap into extrudate via friction extrusion and reduces energy consumption by avoiding energy-intensive steps.