Table 1.
Lyophilization formulation consideration for early and late phase lyophilized protein drug products.
| Factors to consider | Early Phase | Late Phase/Commercial |
|---|---|---|
| Material and Time Limitations | Limited material and compressed timeline | Comprehensive formulation development and optimization with less limit on material and time |
| Product Knowledge | Limited | Good understanding and development experiences |
| Formulation | Preliminary and/or platform | Optimized formulation for drug stability and meets the requirement for intended administration route. (such as, isotonic, short reconstitution time, low viscosity, elegant cake appearance) |
| Excipients (that improve cycle efficiency) | Usually not needed for speed to clinical | Important for lyophilization formulation with extended cycle time (e.g. > 3 days) |
| Stability | 2°–8°C storage for clinical supply | ≥ 24 month 2°–8°C storage + ≥ 30 days room temperature TOR for commercial distribution, storage stability and shelf life Room temperature stable (ideally) |