Table 2.
Lyophilization process consideration for early and late phase lyophilized protein drug products.
| Factors to consider | Early Phase | Late Phase/Commercial |
|---|---|---|
| Material and Time | Limited material and tight timeline | Allow more comprehensive development |
| Lyophilization Site and Capacity | May change between different CMOs and/or different lyophilization units at the same manufacturing site | Selected/known manufacture site and lyophilization unit |
| Product Knowledge | Limited process development | Good process understanding with comprehensive development experiences |
| Economic/cost | Less important (only a few runs to support early clinical trials) | Important (repeat runs for larger scale clinical trials and commercial supplies) |
| Lyophilization cycle | Conservative/Platform and can fit different lyophilization units | Optimized/Efficient/Robust with defined design space for selected lyophilizer unit(s) intended for commercial production |