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. 2024 Nov 21;8(1):13–25. doi: 10.1093/abt/tbae030

Table 3.

Factors for selecting vials and closures for lyophilized drug product.

Component Factor
Vial
  • Material compatibility with formulation

  • Heat transfer properties (material, bottom geometry, wall thickness, size)

  • Extractable and leachable profile

  • Susceptibility to breakage

  • Machinability

  • Oxygen permeability

  • Fill volume

  • Color/light protection

  • Other functions (such as inner coating to improve cake appearance)

Closure
  • Material compatibility with formulation, surface interaction

  • Moisture permeability/absorption

  • Water vapor flow (venting design)

  • Extractable and leachable profile

  • Fitting with vial neck design to provide good sealing

  • Machinability and surface stickiness

  • Coring potential (e.g. needle, spike)

  • Resealable property

  • Balanced hardness permitting stopper insertion and needle penetration