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. 2025 Feb 6;4:51. Originally published 2024 Mar 4. [Version 2] doi: 10.12688/openreseurope.16888.2

Table 1. Design of experiment to evaluate the effect of the recycling process proposed in this study.

FACTOR 1. Mechanical recycling FACTOR 2. Coating impurities FACTOR 3. Combination of factors
Purpose To determine the recycled content and
n° of cycles with the best compromise
between environmental impact and
material performance
To determine the maximum
remaining coating content to
guarantee the circularity and
effectiveness
To determine the impact of both effects
(impurities and reprocessing) on the
recyclability of the material
Variables - Recycled content (15%, 30%, 50%, 100%)
- N° of reprocessing cycles: 1 to 5
0.5%, 1%, 3%, 10%, 25%, 50%
and 100% of remaining coating
respect to a fully painted part.
- 5%, 10% and 20% of coating impurities
- 1–5 reprocessing cycles