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[Preprint]. 2025 Apr 1:2025.04.01.644731. [Version 1] doi: 10.1101/2025.04.01.644731

The impact of fungal developmental structures on mechanical properties of mycelial materials

Kelsey Gray, Harley Edwards, Alexander G Doan, Walker Huso, JungHun Lee, Wanwei Pan, Nelanne Bolima, Isha Gautam, Tuo Wang, Ranjan Srivastava, Marc Zupan, Mark R Marten, Steven Harris
PMCID: PMC11996468  PMID: 40236148

ABSTRACT

This study explores how suppressing asexual development in Aspergillus nidulans enhances the mechanical properties of mycelial materials. Using four aconidial mutants ( Δ brlA , Δ flbA , Δ fluG , and fadA G42R ) that lack asexual development and a control strain (A28) that undergoes typical asexual development, we found that the absence of asexual development significantly improves mechanical strength. All mutants exhibited higher ultimate tensile strength (UTS) than the control, with Δ fluG and Δ brlA (fluffy nonsporulating, FNS phenotype) showing the highest UTS. Additionally, fadA G42R and Δ flbA (fluffy autolytic dominant, FAD phenotype) demonstrated significantly higher strain at failure (SF), linked to increased autolysis and lower dry cell mass compared to the control and FNS mutants. Solid-state NMR analysis revealed that autolysis in FAD mutants disrupts galactofuranose-related metabolic processes, altering cell wall composition and contributing to higher elasticity. These findings suggest that suppressing asexual development enhances mycelial material strength, while autolysis mechanisms influence elasticity. This research highlights the potential for genetic manipulation in fungi to engineer advanced mycelial-based materials with tailored mechanical properties.

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