Table 1.
Summary of principal studies utilizing plant protein as base material for packaging material development from 2021 to 2025.
| Sl. No. | Base Material | Fabrication Technique | Study objective | Results | Reference |
|---|---|---|---|---|---|
| 1. | Soy & Pea protein | Solution casting after the Protein fibrillization process | To develop soy and pea protein-based fibrils for biodegradable film | Film resulted in enhancements in the structural, mechanical, and functional properties | Karabulut (2025) |
| 2. | Kidney bean protein & grape pomace | Solution casting | Develop an active biodegradable packaging film with Antioxidant and antibacterial properties | Results reflected that a 50/50 ratio improved hydration, barrier, structural, mechanical and thermal properties | Samani et al. (2025) |
| 3. | Soybean lipophilic protein & thyme oil | solution casting | Develop emulsion films with enhanced thyme oil retention to prolong the shelf life of salmon | Film demonstrated strong biocompatibility, water resistance, thermal stability, antioxidant and antimicrobial activity, sustained release capabilities, and efficient biodegradability | Sun et al. (2025) |
| 4. | Grass pea protein, apple pomase pectin & propolis extract | Dipping solution | To assess the effect of propolis extract concentrations in edible coatings on black mulberry shelf life | A 12 % propolis extract coating was most effective, maintaining postharvest quality of black mulberries and extending their shelf life to 18 days at 4 °C | Salimi et al. (2025) |
| 5. | Blackseed protein combined with furcellaran & chitosan | Layer by layer solution casting | Designing multi-layer biodegradable film | The tested films exhibited enhanced water behavior, improved UV–Vis barrier properties, and increased antioxidant activity (DPPH >70 %) compared to the control film | Kasprzak et al. (2024) |
| 6. | Zein- & soy protein isolate | Injection molding | To check impact of recycling on biodegradable bio-based materials | It is confirmed that protein-based bioplastics derived from two different renewable sources can be reprocessed while preserving their mechanical properties | Alsadat-Seyedbokaei et al. (2024) |
| 7. | Wheat, zein protein & carrot pomase | Compression molding | Design natural polymeric materials by compression molding | These biocomposites exhibiting mechanical strength (elastic modulus of 244 MPa and tensile strength of 10 MPa), elongation at break of 24 %, high transparency and optical clarity, effective UV blocking, excellent antioxidant activity, and strong barrier properties against water | Merino et al. (2024) |
| 8. | Spent coffee grounds (SCGs) protein | Mycelium-based pellets (produced by pellet mill) | Valorization of SCGs through protein extraction for use in mycelium-based packaging and pellets | These findings emphasize the potential of SCGs as a versatile resource, offering sustainable solutions across multiple industries | Becze et al. (2024) |
| 9. | Soya protein, grape seed & green tea extracts | Film formation by 3D printing with accuracy (>98 %), pressure of 0.062 MPa and nozzle diameter of 0.25 mm | Design and fabricate edible active packaging materials using 3D printing technology | Grape seed and green tea extracts modified the structural, mechanical, and antioxidant properties of films by affecting protein-protein interactions and altered the rheological behavior | Ahmadzadeh et al. (2023) |
| 10. | Cottonseed protein & PLA | Solvent casting method | Reduces cost while enhancing the opacity and stretchability of the film to some extent | The combination offers complementary benefits, making these films suitable for food packaging applications | Biswas et al. (2023) |
| 11. | Zein | Injection molding | The aim of this work was to develop bioplastics using zein | The absence of significant crosslinking facilitated melting, thereby confirming the recyclability of zein-based materials while preserving their properties | Alsadat-Seyedbokaei et al. (2023) |
| 12. | Soybean, wheat, Zein protein & cellulose nanocrystals | Solution casting | To enhance physicochemical properties of plant protein packaging film through integration with biodegradable materials | The study demonstrated that cellulose nanocrystals significantly improved the physicochemical properties | Fu et al. (2022) |
| 13. | Hemp seed protein | Solution casting | Develop biodegradable packaging using hemp protein and different glycerol concentrations and at different pH level | Films prepared at pH 12 with 50 % glycerol (w/w protein) as a plasticizer demonstrated improved resistance, maintained flexibility, and found higher in heat-sealing strength | Mirpoor et al. (2022) |
| 14. | Sunflower protein isolates & bacterial nanocellulose | Solution casting | Application of sunflower-based biorefinery to biodegradable biofilms for food packaging applications | The biofilms were tested for fresh strawberry packaging, demonstrating effective preservation at 10 °C by inhibiting microbial growth and maintaining the quality | Efthymiou et al. (2022) |
| 15. | Soy Protein | Extrusion and injection molding | To develop soy protein-based bioplastics by incorporating zinc sulfate through extrusion, utilizing different plasticizers and processing temperatures | The results highlight the significant potential of extrusion for bioplastic development, offering the possibility of reducing operating costs during industrial processing | (Jiménez‐Rosado et al., 2022) |