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. 2025 Jun 4;10:101104. doi: 10.1016/j.crfs.2025.101104

Table 1.

Summary of principal studies utilizing plant protein as base material for packaging material development from 2021 to 2025.

Sl. No. Base Material Fabrication Technique Study objective Results Reference
1. Soy & Pea protein Solution casting after the Protein fibrillization process To develop soy and pea protein-based fibrils for biodegradable film Film resulted in enhancements in the structural, mechanical, and functional properties Karabulut (2025)
2. Kidney bean protein & grape pomace Solution casting Develop an active biodegradable packaging film with Antioxidant and antibacterial properties Results reflected that a 50/50 ratio improved hydration, barrier, structural, mechanical and thermal properties Samani et al. (2025)
3. Soybean lipophilic protein & thyme oil solution casting Develop emulsion films with enhanced thyme oil retention to prolong the shelf life of salmon Film demonstrated strong biocompatibility, water resistance, thermal stability, antioxidant and antimicrobial activity, sustained release capabilities, and efficient biodegradability Sun et al. (2025)
4. Grass pea protein, apple pomase pectin & propolis extract Dipping solution To assess the effect of propolis extract concentrations in edible coatings on black mulberry shelf life A 12 % propolis extract coating was most effective, maintaining postharvest quality of black mulberries and extending their shelf life to 18 days at 4 °C Salimi et al. (2025)
5. Blackseed protein combined with furcellaran & chitosan Layer by layer solution casting Designing multi-layer biodegradable film The tested films exhibited enhanced water behavior, improved UV–Vis barrier properties, and increased antioxidant activity (DPPH >70 %) compared to the control film Kasprzak et al. (2024)
6. Zein- & soy protein isolate Injection molding To check impact of recycling on biodegradable bio-based materials It is confirmed that protein-based bioplastics derived from two different renewable sources can be reprocessed while preserving their mechanical properties Alsadat-Seyedbokaei et al. (2024)
7. Wheat, zein protein & carrot pomase Compression molding Design natural polymeric materials by compression molding These biocomposites exhibiting mechanical strength (elastic modulus of 244 MPa and tensile strength of 10 MPa), elongation at break of 24 %, high transparency and optical clarity, effective UV blocking, excellent antioxidant activity, and strong barrier properties against water Merino et al. (2024)
8. Spent coffee grounds (SCGs) protein Mycelium-based pellets (produced by pellet mill) Valorization of SCGs through protein extraction for use in mycelium-based packaging and pellets These findings emphasize the potential of SCGs as a versatile resource, offering sustainable solutions across multiple industries Becze et al. (2024)
9. Soya protein, grape seed & green tea extracts Film formation by 3D printing with accuracy (>98 %), pressure of 0.062 MPa and nozzle diameter of 0.25 mm Design and fabricate edible active packaging materials using 3D printing technology Grape seed and green tea extracts modified the structural, mechanical, and antioxidant properties of films by affecting protein-protein interactions and altered the rheological behavior Ahmadzadeh et al. (2023)
10. Cottonseed protein & PLA Solvent casting method Reduces cost while enhancing the opacity and stretchability of the film to some extent The combination offers complementary benefits, making these films suitable for food packaging applications Biswas et al. (2023)
11. Zein Injection molding The aim of this work was to develop bioplastics using zein The absence of significant crosslinking facilitated melting, thereby confirming the recyclability of zein-based materials while preserving their properties Alsadat-Seyedbokaei et al. (2023)
12. Soybean, wheat, Zein protein & cellulose nanocrystals Solution casting To enhance physicochemical properties of plant protein packaging film through integration with biodegradable materials The study demonstrated that cellulose nanocrystals significantly improved the physicochemical properties Fu et al. (2022)
13. Hemp seed protein Solution casting Develop biodegradable packaging using hemp protein and different glycerol concentrations and at different pH level Films prepared at pH 12 with 50 % glycerol (w/w protein) as a plasticizer demonstrated improved resistance, maintained flexibility, and found higher in heat-sealing strength Mirpoor et al. (2022)
14. Sunflower protein isolates & bacterial nanocellulose Solution casting Application of sunflower-based biorefinery to biodegradable biofilms for food packaging applications The biofilms were tested for fresh strawberry packaging, demonstrating effective preservation at 10 °C by inhibiting microbial growth and maintaining the quality Efthymiou et al. (2022)
15. Soy Protein Extrusion and injection molding To develop soy protein-based bioplastics by incorporating zinc sulfate through extrusion, utilizing different plasticizers and processing temperatures The results highlight the significant potential of extrusion for bioplastic development, offering the possibility of reducing operating costs during industrial processing (Jiménez‐Rosado et al., 2022)