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. 2025 Aug 25;12(1):91. doi: 10.1186/s40643-025-00908-2

Table 3.

: Processing technologies and material properties of algal based bioplastics

Microalgae strain Production technology Optimum conditions Methods for testing References
Spirulina platensis Hot compression mold

Plasticizer- glycerol 1,4-butanediol octanoic acid

Polymer blend- biobased wheat

Thickness- 1 mm

Temperature- 120 °C

Pressure- 40 bar

Final product- Blended film

• Thermogravimetric analysis

• Optical contact angle test

• Thermal transition test

• Scanning electron microscopy

Ciapponi et al. (2019)
Chlorella vulgaris Hot compression mold

Plasticizer- glycerol

Compatibilizer- MA 2–6%

Polymer blend- PVA

Size- 10 × 20 cm

Temperature- 120 °C

Pressure- 40 bar

Final product- Blended film

• Scanning electron microscope

• Mechanical properties

Khalis (2018)
Chlorella and Spirulina Hot compression mold

Plasticizer- glycerol 1,4-butanediol octanoic acid

Polymer blend- PE polymer

Temperature- 150 °C

Pressure- 24 ton

Final product- Blended film

• Thermogravimetric analysis

• Scanning electron microscope

• Dynamic mechanical analysis

• Mechanical properties

Zeller et al. (2013)
Eucheuma Conttonii Handmade blended sheet

Latex- Artoarpus altilis and calostropis gigantea

Dimensions- 210 mm X 297 mm

Drying method—sun drying

Final product- Blended film

• Tensile test method Machmud et al. (2013)
Chlorella sp. Solvent casting

Polymer blend—PVA

Casting temperature—80 °C

Dimensions—15 cm X15cm

End product- Blended film

• Mechanical properties

• Thermogravimetric analysis

• Scanning electron microscopy

• FTIR analysis

Sabathini et al. (2018)