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. 2025 Sep 22;15(41):34669–34717. doi: 10.1039/d5ra02780b

Table 2. Information on different surface texturing and their corresponding tribological behaviors (h (depth), d (diameter), w (width)).

Means Profile shape Geometrical parameter Texture density (%) or spacing Sliding type Lubrication type Tribology performance Friction reduction mechanism Ref.
Two-photon lithography and atomic layer deposition Hemisphere d = 200 nm (10 mW), 300 nm (12.5 mW), 400 nm (15 mW) 1 μm Unidirectional linear sliding Dry friction Under a load of 8000 μN, the COF is approximately 0.070, which is 35% lower than that of bare glass substrates Reduce the contact area enhance structural stiffness 82
Laser pulse ablation Regular slot shape circle w = 300 μm, 500 μm, 600 μm, h = 10–15 μm, d = 10 μm 10, 20, 40 Rotary ball-disc sliding Turbine L-TSA46 oil The COF is 0.03, which is approximately 75% to 80% lower than that of a textured surface Enhance hydrodynamic pressure establish a fluid lubrication film store lubricating oil capture grinding swarf 97
Nanosecond laser Doughnuts or volcanoes d = 400 μm 5 Reciprocating sliding Medicinal white oil (Caltex, ISO VG 32) The textured surface prepared by the oil layer method (with an oil film thickness of 0.28 mm) has the lowest COF Reduce contact stress avoid the ploughing effect store lubricating oil reduce the contact area and the formation of hard burrs 98
Laser surface texturing Circular or hemispherical h = 10 μm, 40 μm, d = 2000 μm, 1000 μm 20 Translational slide Water The friction torque is reduced and remains stable at 2400 rpm Cavitation effect reduces the contact area maintain the stability of the liquid film lubricating film capture grinding swarf 107
Laser Chevron d = 32 μm 5.05, 9.5, 13.02, 15.2 Unidirectional sliding Liquid lubricant The surface with 9.5% texture density shows the lowest friction coefficient Increase fluid dynamic pressure 118
Laser Chevron d = 3 μm 9.1, 11.5 Reciprocating sliding Oil The surface with a texture density of 11.5% has the lowest friction coefficient Increase the thickness of the lubricating film 119
Milling Linear groove d = 400 μm, w = 1.5 μm 34 Unidirectional sliding Lubricating oil contains sands The wear resistance is 4.9 times that of non-textured surfaces Store silica sand 120