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. 2026 Feb 11;14(8):3758–3777. doi: 10.1021/acssuschemeng.5c12134

3. Industrial Consortia to Close the Loop of Post-Consumer Mattresses and Insulation Panels (2020 Onwards).

Consortium (1) RenuvaTM
Process The starting foam is compressed, degassed, and combined/soaked with a polyol in a nonbackmixing tubular reactor (e.g., plug-flow reactor). Subsequently, the digestion is carried out via glycolysis-acidolysis approach.
Partnership Dow Chemical Company, Ecomaisson, Orrion Chemical Orgaform, H&S Anlagentechnik, and Vita Group. ,
TRL Industrial implementation and semi-industrial scale applications (8), with a 200,000 mattresses processing capacity per year. ,
Plant location Semoy, France. ,
Patents WO 2025/075820 A2 (Dow) & WO 2018/091568 A1 (H&S).
   
Consortium (2) Circufoam
Process The PUFW is depolymerized through two successive steps: (i) reaction with a (di)carboxylic acid and a high-molecular-weight polyetherol and (ii) the overall mixture is reacted again with a short-chain di or triol. Acidolysis-glycolysis approach.
Partnership RetourMatras, Ikano Industry, H&S Anlagentechnik, Renewi and Ingka Group. ,
TRL Industrial implementation and semi-industrial scale applications (8), with a 200,000 mattresses processing capacity per year. ,
Plant location Lelystad, Netherlands. ,
Patents WO 2018/091568 A1 (H&S Anlagentechnik).
   
Consortium (3) BASF-driven technologies
Process Wet-Chemical depolymerization based on a first sheared treatment of the polyurethane along with a polyhydroxy oligomer (Hydroxyl index value from 20 to 1000 mg KOH/g) to obtain a polyol dispersion at high temperatures.
Partnership Rigid PUF: BASF, RAMPF, KraussMaffei, REMONDIS. Flexible PUF: NEVEON.
TRL Pilot-scale pilot and precommercial deployment (6–7)
Plant location -
Patents WO 2025/030930 A1, EP 447415 A1 (BASF).
   
Consortium (4) Recpur (Reciclex)
Process Acidolysis and/or alcoholysis depending on the type of foam. Characteristics of the overall process unknown. ,
Partnership Repsol and RAMPF Group.
TRL Industrial implementation and semi-industrial scale applications (8), with a 200,000 mattresses processing capacity per year. ,
Plant location Puertollano, Spain. ,
Patents EP 3590999 B1.