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. 2026 Aug 17;78(10):9829–9843. doi: 10.1007/s11837-026-08659-x

Table I.

Critical comparison of representative coke-reduction routes according to coke function, carbon-saving role, and industrial limitations

Strategy Main coke function targeted Carbon-saving role Key industrial limitation
Low-rank coal/semi-coke Chemical demand reduction Partial fossil carbon substitution High reactivity; weak hot strength
Biomass/biochar/bio-coke Chemical demand reduction Lower net fossil CO2 input Supply limitation, quality variation, weak structural role
Carbon-bearing wastes/by-products Chemical demand reduction Waste carbon recovery Impurity accumulation, slag chemistry, permeability
Auxiliary fuel injection (especially PCI) Chemical demand reduction Reduces coke as fuel and reductant Combustion efficiency, raceway stability, thermal balance
H2-rich gas injection Chemical demand reduction Lowers carbon-based reduction demand H2 cost, thermal balance, H2O-induced coke degradation
Hot-blast temperature, oxygen enrichment, and high-pressure operation Chemical demand reduction Indirect coke saving Limited by furnace stability and operating window
Top-gas recycling/oxygen blast furnace Chemical demand reduction High CO2-reduction potential CO2 separation, O2 demand, energy penalty, system integration
Burden and furnace structure optimization Indirect reduction of structural demand Maintains permeability at lower coke rate Ore quality, softening-melting control
CO2-to-CO conversion Chemical demand reduction Reuses captured CO2 as reducing gas Conversion efficiency, energy demand, reactor integration
Load-bearing packed-bed materials Direct structural support Potential structural coke replacement Slag attack, abrasion, cost, recyclability, large-scale supply