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. 2026 Sep 9. Online ahead of print. doi: 10.1039/d6na00157b

Table 2. Comparative analysis of photocatalyst synthesis methods.

Synthesis method Key features Advantages Limitations Materials synthesized Photocatalytic applications Ref.
Sol–gel Wet-chemical method based on hydrolysis and condensation Low-cost, good homogeneity, and precise control over composition and morphology Time-consuming drying and calcination; risk of agglomeration TiO2, ZnO, WO3, and Fe2O3 composites Dye degradation, H2 generation, and air/water purification 51
Solvothermal Uses organic solvents at high temperature and pressure Excellent crystallinity, tunable shape/morphology, and good for heterostructures Requires high-pressure autoclaves; limited scalability TiO2, BiVO4, ZnTiO3, and WO3-based composites Visible-light photocatalysis, CO2 reduction, and dye degradation 62
Hydrothermal Water-based, high-temperature/pressure synthesis in sealed vessels Eco-friendly, high purity, and suitable for nanorod/sheet structures Long synthesis time, batch limitation, and poor in situ monitoring TiO2, ZnO, WO3, MOFs, and g-C3N4 composites Water disinfection, dye degradation, and photocatalytic H2 evolution 70
Co-precipitation Simultaneous precipitation of multiple ions in solution Simple, scalable, low-temperature synthesis, and homogeneous doping Poor crystallinity without post-annealing; possible phase separation TiO2/Fe, ZnO, ZrO2, MOFs, and ternary oxides Organic dye degradation; pharmaceutical removal 77
Chemical vapor deposition Gas-phase deposition via precursor reaction on a heated substrate High-purity, conformal thin films, and atomic-level thickness control Requires high temp & vacuum systems and costly precursors TiO2, ZnO, TiO2 – CNT -Ag, and WO3 Self-cleaning surfaces, NOx removal, and solar fuel cells 90
Microwave Rapid heating via microwave irradiation Fast synthesis, uniform particle formation, and energy-efficient Difficulty in scaling, hot spot formation, and limited control over particle growth ZnO, TiO2, g-C3N4, MOFs, and graphene composites Dye degradation, antibiotic removal, and H2 evolution 100
Ultrasonic Cavitation-based synthesis using high-frequency ultrasound Room temperature, rapid mixing, and better dispersion and crystallinity Particle size variability; potential contamination from probe materials TiO2, ZnO, MOFs, and rGO nanocomposites Visible-light catalysis, antibacterial surfaces, and dye degradation 109
Electrochemical Electrodeposition or anodization from ionic precursors Precise thickness control, low temp, and strong adhesion on substrates Limited to conductive substrates; sensitive to deposition parameters TiO2/ZnO, Ag/ZnO, and graphene–ZnO composites Photo-electrochemical water splitting and dye removal 120
Mechanochemical Solvent-free synthesis via mechanical grinding or milling Green, scalable, energy-efficient, and induces defects and doping Limited control over uniformity and equipment contamination risk TiO2, ZnO, Fe2O3, and biochar composites UV/solar-light degradation; antibiotic removal 127
Ionothermal Uses ionic liquids as solvents and structure-directing agents Solvent-free, tunable porosity, and high crystallinity Cost of ILs; residual IL removal challenges MOFs, TiO2/IL composites, and Fe/Zn MOFs CO2 reduction, dye degradation, and solar fuels 137
Microemulsion Nanoscale reactors formed from water-oil-surfactant systems Narrow size distribution; morphology control at room temperature Complicated formulation; surfactant removal post-synthesis ZnO, TiO2, CdS, and Ag-based quantum dots Dye degradation, hydrogen evolution, and photocatalytic sensors 141
Atomic layer deposition Layer-by-layer gas-phase deposition via surface-limited reactions Atomic precision, ultra-thin conformal coatings, and excellent interfacial tuning Slow deposition rate; expensive instrumentation TiO2, Fe2O3/TiO2, and ZnO films Heterojunctions for H2 generation; visible-light catalysis 146
Green synthesis Biogenic route using plant extracts, microbes, or algae Eco-friendly, low-cost, biocompatible, and avoids toxic reagents Reproducibility issues, purification complexity, and slow reaction rates TiO2, ZnO, CeO2, SnO2, and MOFs via plant/bacterial extracts Antibacterial coatings, dye degradation, and water treatment 155