| # | Project Name | Injectivity | Viscosity Stability | Economic Notes | Operational Issues |
| 1 | Aishwariya Lower Fatehgarh | Full-field ramp to 40–50 kB/D within one month; 25–30-cP wellhead viscosity | Serious produced-HPAM over-hydrolysis and precipitation documented | Shared Mangala polymer facility via ~14 km pipeline | ESP failures, strainer/PWRI fouling, pipeline pressure and increased pigging; calcium-carboxylate deposits |
| 2 | Alaska North Slope (Milne Point) | Short-term injectivity comparable to water; long-term injectivity declines as polymer fills reservoir | Target 45 cP maintained initially; effective viscosity reduced in situ by dilution with injected water | economic evaluation not yet reported | Declining injectivity over time; polymer slicing unit downtime; gas in source water; need to inject near fracture pressure |
| 3 | Baytex 14-50-25W3 | Good injectivity; max WHIP ~5000 kPa reached at 50 cP | Very stable; minimal degradation, produced viscosity up to 95% of injected, typically stabilizes at 10–30% | Polymer flood OPEX ≈ 2× waterflood; polymer ≈ 70% of incremental cost; considered economic success | Channeling, high WOR spikes, max injection pressure limits; required gel conformance treatments |
| 4 | Bhagyam | Field challenges reported, but deployment achieved | Full-field deployment selected after successful pilot | Early water breakthrough; injectivity, conformance, surface and model-history-match challenges | |
| 5 | Bohai Bay Block-X/SZ36-1 | Average injection pressure rose 7.2 → 8.9 MPa, ~24% | Long-term field propagation demonstrated; associative polymer selected because conventional HPAM weakened under high salinity/hardness | ~4.8 million m3 incremental oil from 99,183 t cumulative polymer; unit economics not reported | Platform-space limits; pressure rise; polymer/reservoir compatibility; scaling and produced water reinjection risks [ythx.scu.edu.cn] |
| 6 | Canto de Amarao | ||||
| 7 | Captain EOR | Repeated field responses; six new subsea injectors in Stage 2 | Offshore design includes polymer handling and non-shearing equipment | Enabled otherwise negative-NPV infill C64; improved oil rate and reduced water handling | Polymer manufacture, shipping/storage, back-produced polymer management, topside/subsea complexity |
| 8 | Chengdao 22F | ~32,000 B/D; 90–130 barg WHP; >98% injection system reliability | Non-shearing choke valves and shortened maturation used to preserve viscosity | Powder selected despite higher CAPEX to reduce transport and OPEX; ~12 t/d polymer | Footprint, logistics, maturation, mechanical degradation and produced water treatment |
| 9 | Chichimene Fm1 | Repressurization and WOR control observed | Numeric viscosity retention NR | Lower energy/carbon intensity evaluated against baseline | 350–700-cP oil, broad permeability range, large thickness and pattern-scale variability |
| 10 | Courtenay/Châteaurenard | ~380 m3/d during commercial injection | Injected viscosity ~21 cP; produced polymer characterization found no degradation | Additional 265,000 bbl reported at ~$12/bbl total cost; operation described as profitable | Produced polymer lagged simulation; pressure support and oil bank attribution required careful interpretation |
| 11 | Daqing (CNPC) | Very good; sustained over decades | Stable due to moderate T and salinity | Largest polymer flood globally | None major; well-developed operations |
| 12 | Diadema (CAPSA) | — | — | — | — |
| 13 | Diadema Pilot | Good; maintained even at 3000 ppm | Stable; viscosity ↑ where Fe2+ low | Strong oil rate gain; water cut ↓ 97.5% → 83% | Water quality critical; channeling; injection unbalance |
| 14 | East Bodo | Increased injection pressure and breakthrough observed | Target viscosity difficult to maintain because of water quality | Pilot intended to test commercial fieldwide reserve capture | Water quality, viscosity target, polymer breakthrough, bottom water and gas cap |
| 15 | East-Messoyakhskoye | Good; stable injection without near-wellbore plugging up to ~78 atm | Stable under Arctic conditions; no significant mechanical or chemical degradation observed | NPV ≈ 125.4 million RUB; PI = 1.40; ~43 t oil per t polymer | High water quality requirements; uncertainty in fracture pressure; optimal viscosity for full-field not yet defined |
| 16 | El Corcobo Norte | Injectivity loss reported, and pressure limit of 4700 kPa was achieved | achieved with no major operational issue | No major problems with Polymer plant operation and water–oil separation | |
| 17 | EPIC001 Offshore Heavy oil | Injectivity loss increases with shear-rate modeling | Viscosity improves recovery but increases computational cost | Better economics at low adsorption; high adsorption kills NPV | Adsorption and shear impact injectivity and economics |
| 18 | Greater Burgan Wara East | Good | Stable (≈5 cP) | Positive NPV | None critical |
| 19 | Greater Burgan Wara PF North | Good | Stable (≈3.6–5 cP) | Economically favorable | Injectivity fluctuations managed |
| 20 | Greater Burgan Wara West | Good | Stable (≈7 cP) | Strong economics | RRF increased locally |
| 21 | HTHS Carbonate-Injectivity Test 1 | Injectivity index declined from ~8 to ~0.8 B/D/psi; no fracture contribution | Stable under HTHS; additional 10–20% in situ viscosity loss inferred | Economics not evaluated; technology derisking phase | Initial skin buildup linked to water quality; shear-thickening risk at high rates; injectivity decline with polymer bank growth |
| 22 | HTHS Carbonate-Injectivity Test 2 | Injectivity index declined from ~10 to ~0.9 B/D/psi; stable injection without fractures | Stable; viscosity control within ±10% of target; no shear-thickening observed | Economics not evaluated; supports future SIMGAP/SIWAP pilots | | Improved water quality mitigated injectivity impairment; no polymer-induced damage |
| 23 | JZ9-3 Polymer/SP Flood | 8 injectors/23 producers in full-field SP stage | Oil rate doubling and water-cut reductions reported in responsive wells | Offshore chemical logistics; only 11 of 23 producers showed obvious response | |
| 24 | Kalamkas Full-Field | No injectivity loss in pilots; injectivity comparable to waterflood; fractures aid injectivity | High when using PSU units; minimal degradation with oxygen control; severe viscosity loss observed with eductor units | NPV ≈ USD 695 million; PI ≈ 1.6; OPEX savings ≈ USD 34.7 million from reduced water handling; water savings ≈ 60 MMbbl | Large mobility contrast challenges. High salinity and iron in brine; oxygen-induced polymer degradation; eductor units caused up to ~45% viscosity loss; need strict QA/QC and nitrogen blanketing |
| 25 | Mangala Field | Good injectivity; horizontal well design | Stable under field conditions | Strong economics; major Indian PF success story. World’s largest polymer flood | Water cut management; need polymer quality control |
| 26 | Marmul | Good; sustained long-term injectivity achieved | Stable under high T and salinity; SAV10 formulation specifically engineered for HTHS conditions | Polynomial slug optimization: 0.5–0.7 PV saves 26–36% polymer | None major; long-term reservoir temperature requires advanced polymer stabilization |
| 27 | Matzen Field 8TH | Good injectivity. In some cases, injectivity improved by biocide treatment (~15% gain) | Polymer degradation ~20% in situ (stability moderate) | Past activities reported polymer degradation and microbial activity before biocide | |
| 28 | Mauddud DRCC | Good | High thermal and chemical stability | Advanced DRCC concept | Zr/La chemistry control |
| 29 | Medicine Hat Glauconitic C (MHGC) | Challenging; required pressure monitoring due to shallow depth | Maintained 44–60 cP; sensitive to high shear and bacterial activity | F&D cost ~$20/BOE; aimed to reduce operational life by 60+ years | Rapid breakthrough (48 hrs), “thief” zones, and recycling of polymer |
| 30 | Minagish Oolite | Excellent (≤6000 bpd) | Stable (up to 7.5 cP) | UTC ≈ $7–23/bbl | Tight fracture pressure window |
| 31 | Minagish Wara | Good | Stable (≈5 cP @ 1500 ppm) | Scalable PF candidate | Minor injectivity loss. Fracture-assisted flow interpretation |
| 32 | Murphy Seal | High initially | Performance drops significantly in zones where oil viscosity exceeds 14,000 cp | ||
| 33 | NIM-R Polymer Injectivity Trial | Matrix injectivity achievable at 150–250 m3/d; fracture initiation occurred at higher rates/viscosities | Polymer rheology from lab adequately explained in situ behavior; stable viscosities of 50–100 cP achieved during injection | Trial aimed to de-risk full-field polymer flooding and potential polymer savings via low-salinity hybrid (no economics quantified) | Unexpectedly low fracture pressure (≈7100–8300 kPa) led to fracture initiation/re-opening; changing well conformance and fracture propagation dominated injectivity response |
| 34 | Nimr-E Multiwell Trial | Pilot injectivity problems were mitigated | GRE-lined tubing used to limit degradation | Polymer selected over thermal alternatives based on economics, energy efficiency, CO2 intensity and complexity | Water coning, polymer loss to aquifer, produced polymer impact on reed beds, zonal-conformance control |
| 35 | Dalia & Camelia (Angola) | Polymer maintained viscosity at high salinity | 5+ million bbl polymer injected by 2011; first-of-its-kind offshore EOR | Logistics challenges: deep-offshore, FPSO integration, large well spacing, high salinity | |
| 36 | Offshore Abu Dhabi Carbonate | Injectivity limited; polymer injectivity not demonstrated at ~5 mD (injectivity index dropped from 0.44 to 0.06 m3/d/bar) | Polymers designed for HT/HS stability; mechanical degradation applied; stability proven at lab scale but field injectivity constrained | Objective was technical proof-of-concept rather than economics | Polymer injectivity insufficient in very low-k zone (~5 mD); injectivity lower than design expectation; need for multi-well pilot |
| 37 | Palogrande-Cebu | Slight reduction; injectivity broadly similar to waterflood, manageable with WHP ≤ 2400 psi | Moderate degradation observed in backflow test (~40% viscosity loss); affected by oxygen/iron control | Pilot technically successful | Administrative interruptions, polymer degradation risk (oxygen/iron), injectivity redistribution, well reactivations required |
| 38 | Patos-Marinza & Driza (Albania) | Good injectivity in heavy oil, but reduction in injectivity | — | — | — |
| 39 | Pelican Lake | Excellent injectivity in horizontal well patterns | Very stable at low T and modest salinity | Economically one of the largest PF projects | Sand issues; VRR complexities |
| 40 | RAUB UB2 LTPIT | Improved after design change | Stable post-optimization | Demonstrated scale-up viability | Early MW selection issue |
| 41 | Raudhatain Upper | Moderate → improved | Polymer MW too high → injectivity decline. Stable after polymer switch | Viable after optimization | Early injectivity failure with high-MW polymer |
| 42 | Rayoso-Grimbek | Good injectivity; retention acceptable | Stable; negligible degradation reported | Modular pilots reduced CAPEX, Strong incremental response | Water cut remains high; adsorption higher at salinity |
| 43 | Sabriyah Upper B. | Excellent (≤2000 bpd) | Stable (4.6–4.8 cP at 1600 ppm) | Commercially viable rates achieved | Permeability reduction (RRF ≈ 2.4) |
| 44 | Sabryah Mauddud | Excellent (matrix flow) | Stable at 1200–1600 ppm (3–5 cP in situ) | Positive UTC; feeder for commercial design | Near-wellbore skin required acid stimulation |
| 45 | Shuanghe Elevated-Temperature Pilot | High-MW polymer successfully injected | Thermal-degradation prevention specifically required | Reported utility 0.7 bbl incremental oil/lb polymer | Thermal stability, heterogeneity and need for profile modification |
| 46 | Sirikit Oil Field | Initially no injectivity issue; deterioration observed in several injectors over time, mitigated operationally | Polymer viscosity partly degraded during injection (designed ~7 cP; interpreted in situ ~3 cP from fall-off test) | Estimated positive net cash flow to date; final economic evaluation pending due to ongoing pilot and operational constraints | Injectivity deterioration; need for mechanical degradation (ROs); tubing leakage and ESP blockages; voidage replacement control challenges |
| 47 | South Turgay Pilot | Adequate injectivity. Injectivity stable; bottomhole pressure and injection rates varied insignificantly | Stable at reservoir conditions | Positive economics indicated by reduced water production and stabilized oil rate | Presence of fractures and high-permeability channels; need for viscosity ramp-up to control channeling |
| 48 | SZ36-1 Pilot | Significant response after eight months; injectivity/formation damage requires surveillance | Associative chemistry selected because conventional HPAM weakened in saline/hard brine | Demonstrated offshore feasibility where fresh water and platform space were limited | Limited platform footprint; no freshwater source; high hardness; laboratory evidence of adsorption/retention and possible core damage |
| 49 | Tambaredjo-Sarah Maria | Polymer injectivity poor without fractures; hydraulic fractures (~20 ft) increased injectivity dramatically. Observed polymer injectivity 0.40–0.63 (B/D)/psi. | Excellent. Improved anaerobic sampling showed polymer propagated >300 ft with essentially no loss of viscosifying ability. Produced polymer retained 31–34 cP at 896 ppm and 1600 ppm TDS. | Not reported. Paper discusses improved sweep and positive oil-response but provides no economic metrics. | Initial injectivity insufficient; injection above formation-parting pressure required. Short hydraulic fractures were created. Channeling stronger in some patterns (e.g., 1N062-1N11 trend). Produced polymer measurements were highly sensitive to oxygen contamination during sampling. |
| 50 | Umm Niqqa Lower Fars-High-Salinity 1-Spot Pilot | Excellent; polymer injected at ~100–120 bbl/d with sub-ambient wellhead pressure | Stable during pilot; polymer maintained ~30 cP (±20%) at 10 s−1 with oxygen control and additives | Use of produced water eliminates need for desalinated or low-salinity water; expected cost and logistics benefits | H2S presence required oxygen removal and scavengers; strict filtration and QC required; short test period and wellbore volume effects |
| 51 | Uzen | Good after MW optimization; commissioning ramp-up defined | Stable to reservoir temperature and salinity | Payback Year 3; polymer utility factor 50.6 t oil/t polymer | Water quality constraints (dissolved O2 <200 ppb, solids, iron); produced water unsuitable |
| 52 | XJ6 | Injectivity maintained with moderate pressure increase (~2 MPa); water injection and liquid production increased ~20% | Stable during pilot; effective mobility control despite low temperature and heterogeneity | Economic data not reported; pilot demonstrated strong production response and sweep improvement. | Well and pump failures caused shutdown of 4 producers during injection phase; extreme heterogeneity and strong channeling required complex slug design |
| 53 | Yariguí–Cantagallo TAP | No injectivity loss; injection rate maintained (~600 bbl/d); fracture pressure not exceeded (≈3300 psi) | Stable after activation; viscosity increases after thermal activation and stabilizes after ~4 days | Reduced water handling cost; 6% improvement in energy intensity; carbon intensity reduced from 35.0 to 33.5 kg CO2/BO | Need for strict water-rate control; one event of overdosing due to flow fluctuations; requires careful QA/QC and single-well injection control |
| 54 | Zuata-Petrocedeño Pilot | Sustained; mobility decreased from ~342 to ~145 mD/cP over time | Good stability before injection; viscosity reduced by mixing with reservoir brine | Feasibility-oriented pilot; economics not quantified | Mobility reduction over time due to polymer retention, salinity mixing, possible shear degradation |