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. 2026 Oct 7;18(19):2443. doi: 10.3390/polym18192443
# Project Name Injectivity Viscosity Stability Economic Notes Operational Issues
1 Aishwariya Lower Fatehgarh Full-field ramp to 40–50 kB/D within one month; 25–30-cP wellhead viscosity Serious produced-HPAM over-hydrolysis and precipitation documented Shared Mangala polymer facility via ~14 km pipeline ESP failures, strainer/PWRI fouling, pipeline pressure and increased pigging; calcium-carboxylate deposits
2 Alaska North Slope (Milne Point) Short-term injectivity comparable to water; long-term injectivity declines as polymer fills reservoir Target 45 cP maintained initially; effective viscosity reduced in situ by dilution with injected water economic evaluation not yet reported Declining injectivity over time; polymer slicing unit downtime; gas in source water; need to inject near fracture pressure
3 Baytex 14-50-25W3 Good injectivity; max WHIP ~5000 kPa reached at 50 cP Very stable; minimal degradation, produced viscosity up to 95% of injected, typically stabilizes at 10–30% Polymer flood OPEX ≈ 2× waterflood; polymer ≈ 70% of incremental cost; considered economic success Channeling, high WOR spikes, max injection pressure limits; required gel conformance treatments
4 Bhagyam Field challenges reported, but deployment achieved Full-field deployment selected after successful pilot Early water breakthrough; injectivity, conformance, surface and model-history-match challenges
5 Bohai Bay Block-X/SZ36-1 Average injection pressure rose 7.2 → 8.9 MPa, ~24% Long-term field propagation demonstrated; associative polymer selected because conventional HPAM weakened under high salinity/hardness ~4.8 million m3 incremental oil from 99,183 t cumulative polymer; unit economics not reported Platform-space limits; pressure rise; polymer/reservoir compatibility; scaling and produced water reinjection risks [ythx.scu.edu.cn]
6 Canto de Amarao
7 Captain EOR Repeated field responses; six new subsea injectors in Stage 2 Offshore design includes polymer handling and non-shearing equipment Enabled otherwise negative-NPV infill C64; improved oil rate and reduced water handling Polymer manufacture, shipping/storage, back-produced polymer management, topside/subsea complexity
8 Chengdao 22F ~32,000 B/D; 90–130 barg WHP; >98% injection system reliability Non-shearing choke valves and shortened maturation used to preserve viscosity Powder selected despite higher CAPEX to reduce transport and OPEX; ~12 t/d polymer Footprint, logistics, maturation, mechanical degradation and produced water treatment
9 Chichimene Fm1 Repressurization and WOR control observed Numeric viscosity retention NR Lower energy/carbon intensity evaluated against baseline 350–700-cP oil, broad permeability range, large thickness and pattern-scale variability
10 Courtenay/Châteaurenard ~380 m3/d during commercial injection Injected viscosity ~21 cP; produced polymer characterization found no degradation Additional 265,000 bbl reported at ~$12/bbl total cost; operation described as profitable Produced polymer lagged simulation; pressure support and oil bank attribution required careful interpretation
11 Daqing (CNPC) Very good; sustained over decades Stable due to moderate T and salinity Largest polymer flood globally None major; well-developed operations
12 Diadema (CAPSA) — — — —
13 Diadema Pilot Good; maintained even at 3000 ppm Stable; viscosity ↑ where Fe2+ low Strong oil rate gain; water cut ↓ 97.5% → 83% Water quality critical; channeling; injection unbalance
14 East Bodo Increased injection pressure and breakthrough observed Target viscosity difficult to maintain because of water quality Pilot intended to test commercial fieldwide reserve capture Water quality, viscosity target, polymer breakthrough, bottom water and gas cap
15 East-Messoyakhskoye Good; stable injection without near-wellbore plugging up to ~78 atm Stable under Arctic conditions; no significant mechanical or chemical degradation observed NPV ≈ 125.4 million RUB; PI = 1.40; ~43 t oil per t polymer High water quality requirements; uncertainty in fracture pressure; optimal viscosity for full-field not yet defined
16 El Corcobo Norte Injectivity loss reported, and pressure limit of 4700 kPa was achieved achieved with no major operational issue No major problems with Polymer plant operation and water–oil separation
17 EPIC001 Offshore Heavy oil Injectivity loss increases with shear-rate modeling Viscosity improves recovery but increases computational cost Better economics at low adsorption; high adsorption kills NPV Adsorption and shear impact injectivity and economics
18 Greater Burgan Wara East Good Stable (≈5 cP) Positive NPV None critical
19 Greater Burgan Wara PF North Good Stable (≈3.6–5 cP) Economically favorable Injectivity fluctuations managed
20 Greater Burgan Wara West Good Stable (≈7 cP) Strong economics RRF increased locally
21 HTHS Carbonate-Injectivity Test 1 Injectivity index declined from ~8 to ~0.8 B/D/psi; no fracture contribution Stable under HTHS; additional 10–20% in situ viscosity loss inferred Economics not evaluated; technology derisking phase Initial skin buildup linked to water quality; shear-thickening risk at high rates; injectivity decline with polymer bank growth
22 HTHS Carbonate-Injectivity Test 2 Injectivity index declined from ~10 to ~0.9 B/D/psi; stable injection without fractures Stable; viscosity control within ±10% of target; no shear-thickening observed Economics not evaluated; supports future SIMGAP/SIWAP pilots | Improved water quality mitigated injectivity impairment; no polymer-induced damage
23 JZ9-3 Polymer/SP Flood 8 injectors/23 producers in full-field SP stage Oil rate doubling and water-cut reductions reported in responsive wells Offshore chemical logistics; only 11 of 23 producers showed obvious response
24 Kalamkas Full-Field No injectivity loss in pilots; injectivity comparable to waterflood; fractures aid injectivity High when using PSU units; minimal degradation with oxygen control; severe viscosity loss observed with eductor units NPV ≈ USD 695 million; PI ≈ 1.6; OPEX savings ≈ USD 34.7 million from reduced water handling; water savings ≈ 60 MMbbl Large mobility contrast challenges. High salinity and iron in brine; oxygen-induced polymer degradation; eductor units caused up to ~45% viscosity loss; need strict QA/QC and nitrogen blanketing
25 Mangala Field Good injectivity; horizontal well design Stable under field conditions Strong economics; major Indian PF success story. World’s largest polymer flood Water cut management; need polymer quality control
26 Marmul Good; sustained long-term injectivity achieved Stable under high T and salinity; SAV10 formulation specifically engineered for HTHS conditions Polynomial slug optimization: 0.5–0.7 PV saves 26–36% polymer None major; long-term reservoir temperature requires advanced polymer stabilization
27 Matzen Field 8TH Good injectivity. In some cases, injectivity improved by biocide treatment (~15% gain) Polymer degradation ~20% in situ (stability moderate) Past activities reported polymer degradation and microbial activity before biocide
28 Mauddud DRCC Good High thermal and chemical stability Advanced DRCC concept Zr/La chemistry control
29 Medicine Hat Glauconitic C (MHGC) Challenging; required pressure monitoring due to shallow depth Maintained 44–60 cP; sensitive to high shear and bacterial activity F&D cost ~$20/BOE; aimed to reduce operational life by 60+ years Rapid breakthrough (48 hrs), “thief” zones, and recycling of polymer
30 Minagish Oolite Excellent (≤6000 bpd) Stable (up to 7.5 cP) UTC ≈ $7–23/bbl Tight fracture pressure window
31 Minagish Wara Good Stable (≈5 cP @ 1500 ppm) Scalable PF candidate Minor injectivity loss. Fracture-assisted flow interpretation
32 Murphy Seal High initially Performance drops significantly in zones where oil viscosity exceeds 14,000 cp
33 NIM-R Polymer Injectivity Trial Matrix injectivity achievable at 150–250 m3/d; fracture initiation occurred at higher rates/viscosities Polymer rheology from lab adequately explained in situ behavior; stable viscosities of 50–100 cP achieved during injection Trial aimed to de-risk full-field polymer flooding and potential polymer savings via low-salinity hybrid (no economics quantified) Unexpectedly low fracture pressure (≈7100–8300 kPa) led to fracture initiation/re-opening; changing well conformance and fracture propagation dominated injectivity response
34 Nimr-E Multiwell Trial Pilot injectivity problems were mitigated GRE-lined tubing used to limit degradation Polymer selected over thermal alternatives based on economics, energy efficiency, CO2 intensity and complexity Water coning, polymer loss to aquifer, produced polymer impact on reed beds, zonal-conformance control
35 Dalia & Camelia (Angola) Polymer maintained viscosity at high salinity 5+ million bbl polymer injected by 2011; first-of-its-kind offshore EOR Logistics challenges: deep-offshore, FPSO integration, large well spacing, high salinity
36 Offshore Abu Dhabi Carbonate Injectivity limited; polymer injectivity not demonstrated at ~5 mD (injectivity index dropped from 0.44 to 0.06 m3/d/bar) Polymers designed for HT/HS stability; mechanical degradation applied; stability proven at lab scale but field injectivity constrained Objective was technical proof-of-concept rather than economics Polymer injectivity insufficient in very low-k zone (~5 mD); injectivity lower than design expectation; need for multi-well pilot
37 Palogrande-Cebu Slight reduction; injectivity broadly similar to waterflood, manageable with WHP ≤ 2400 psi Moderate degradation observed in backflow test (~40% viscosity loss); affected by oxygen/iron control Pilot technically successful Administrative interruptions, polymer degradation risk (oxygen/iron), injectivity redistribution, well reactivations required
38 Patos-Marinza & Driza (Albania) Good injectivity in heavy oil, but reduction in injectivity — — —
39 Pelican Lake Excellent injectivity in horizontal well patterns Very stable at low T and modest salinity Economically one of the largest PF projects Sand issues; VRR complexities
40 RAUB UB2 LTPIT Improved after design change Stable post-optimization Demonstrated scale-up viability Early MW selection issue
41 Raudhatain Upper Moderate → improved Polymer MW too high → injectivity decline. Stable after polymer switch Viable after optimization Early injectivity failure with high-MW polymer
42 Rayoso-Grimbek Good injectivity; retention acceptable Stable; negligible degradation reported Modular pilots reduced CAPEX, Strong incremental response Water cut remains high; adsorption higher at salinity
43 Sabriyah Upper B. Excellent (≤2000 bpd) Stable (4.6–4.8 cP at 1600 ppm) Commercially viable rates achieved Permeability reduction (RRF ≈ 2.4)
44 Sabryah Mauddud Excellent (matrix flow) Stable at 1200–1600 ppm (3–5 cP in situ) Positive UTC; feeder for commercial design Near-wellbore skin required acid stimulation
45 Shuanghe Elevated-Temperature Pilot High-MW polymer successfully injected Thermal-degradation prevention specifically required Reported utility 0.7 bbl incremental oil/lb polymer Thermal stability, heterogeneity and need for profile modification
46 Sirikit Oil Field Initially no injectivity issue; deterioration observed in several injectors over time, mitigated operationally Polymer viscosity partly degraded during injection (designed ~7 cP; interpreted in situ ~3 cP from fall-off test) Estimated positive net cash flow to date; final economic evaluation pending due to ongoing pilot and operational constraints Injectivity deterioration; need for mechanical degradation (ROs); tubing leakage and ESP blockages; voidage replacement control challenges
47 South Turgay Pilot Adequate injectivity. Injectivity stable; bottomhole pressure and injection rates varied insignificantly Stable at reservoir conditions Positive economics indicated by reduced water production and stabilized oil rate Presence of fractures and high-permeability channels; need for viscosity ramp-up to control channeling
48 SZ36-1 Pilot Significant response after eight months; injectivity/formation damage requires surveillance Associative chemistry selected because conventional HPAM weakened in saline/hard brine Demonstrated offshore feasibility where fresh water and platform space were limited Limited platform footprint; no freshwater source; high hardness; laboratory evidence of adsorption/retention and possible core damage
49 Tambaredjo-Sarah Maria Polymer injectivity poor without fractures; hydraulic fractures (~20 ft) increased injectivity dramatically. Observed polymer injectivity 0.40–0.63 (B/D)/psi. Excellent. Improved anaerobic sampling showed polymer propagated >300 ft with essentially no loss of viscosifying ability. Produced polymer retained 31–34 cP at 896 ppm and 1600 ppm TDS. Not reported. Paper discusses improved sweep and positive oil-response but provides no economic metrics. Initial injectivity insufficient; injection above formation-parting pressure required. Short hydraulic fractures were created. Channeling stronger in some patterns (e.g., 1N062-1N11 trend). Produced polymer measurements were highly sensitive to oxygen contamination during sampling.
50 Umm Niqqa Lower Fars-High-Salinity 1-Spot Pilot Excellent; polymer injected at ~100–120 bbl/d with sub-ambient wellhead pressure Stable during pilot; polymer maintained ~30 cP (±20%) at 10 s−1 with oxygen control and additives Use of produced water eliminates need for desalinated or low-salinity water; expected cost and logistics benefits H2S presence required oxygen removal and scavengers; strict filtration and QC required; short test period and wellbore volume effects
51 Uzen Good after MW optimization; commissioning ramp-up defined Stable to reservoir temperature and salinity Payback Year 3; polymer utility factor 50.6 t oil/t polymer Water quality constraints (dissolved O2 <200 ppb, solids, iron); produced water unsuitable
52 XJ6 Injectivity maintained with moderate pressure increase (~2 MPa); water injection and liquid production increased ~20% Stable during pilot; effective mobility control despite low temperature and heterogeneity Economic data not reported; pilot demonstrated strong production response and sweep improvement. Well and pump failures caused shutdown of 4 producers during injection phase; extreme heterogeneity and strong channeling required complex slug design
53 Yariguí–Cantagallo TAP No injectivity loss; injection rate maintained (~600 bbl/d); fracture pressure not exceeded (≈3300 psi) Stable after activation; viscosity increases after thermal activation and stabilizes after ~4 days Reduced water handling cost; 6% improvement in energy intensity; carbon intensity reduced from 35.0 to 33.5 kg CO2/BO Need for strict water-rate control; one event of overdosing due to flow fluctuations; requires careful QA/QC and single-well injection control
54 Zuata-Petrocedeño Pilot Sustained; mobility decreased from ~342 to ~145 mD/cP over time Good stability before injection; viscosity reduced by mixing with reservoir brine Feasibility-oriented pilot; economics not quantified Mobility reduction over time due to polymer retention, salinity mixing, possible shear degradation