Investments, including costs for fermentation and downstream processing equipment |
The calculation provided here suggests that these may be acceptable |
Costs for the production of cyanophycin, cyanophycin-derived products and for downstream processing of biomass |
Construction of a sufficiently productive microbial strain to convert or simply utilize constituents of plant waste streams like Protamylasse™ and to incorporate these compounds, presumably amino acids, into the cyanophycin polymer chain during cyanophycin biosynthesis |
Phenotypic instability of E. coli production strains used until now, DH1 and DH5α, containing plasmid pMa/c5-914::cphA
6803
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Construction of stable strains with integrated copies of the cyanophycinsynthesis genes |
Low biomass yields of the E. coli strains used |
Since not all components present in the current source of Protamylasse™ may have the proper concentration for current laboratory strain(s), an optimization may require the addition of substrates other than Protamylasse™, for example other plant waste streams. Sufficient provision of amino acids like arginine should be ensured during the production phase |
Optimization of microbial biomass formation |
By using yeasts as alternative production organisms biomass yields could be increased to 100 g/l CDM for S. cerevisiae [factor 20×] or 150 g/l CDM for Pichia pastoris [factor 30×] if in Protamylasse™ the same yields can be obtained as in dedicated growth media |
Sub-optimal fermentation processes |
Fermentation technology and feeding regimes have to be developed for optimum amino acid utilization or biosynthesis from Protamylasse™ or other plant waste streams |
Generation of valuable side stream particle fraction of Protamylasse™ |
Alternative use of the side stream particle fraction of Protamylasse™, e.g. by using cyanophycin producing filamentous fungi |
Co-production with, e.g., ethanol |
When using S. cerevisiae as the production organisms and (semi-) anaerobic fermentation both cyanophycin and ethanol could possibly be produced during the same run |
Costs for cyanophycin extraction |
Development of alternative cheap cyanophycin extraction methods using, e.g., hydro-cyclone equipment for the non-soluble fraction |
Cost-efficient production of cyanophycin in plants |
The transfer of the bacterial cyanophycin synthetase gene (cphA) into eukaryotic hosts, mostly plants and its effective expression in suitable organs or cell compartments is a major step (see below) |
Efficacy of downstream processing |
Downstream processing has to be adapted and optimized for cyanophycin or cyanophycin derivatives containing biomass, which will be either bacterial cells or eukaryotic (mostly plant) cells or tissues |
Lack of insight in possible modifications of cyanophycin, their impact on cyanophycin properties and market potential |
The diverse possibilities to modify the cyanophycin molecule chemically or enzymatically has to be exhaustingly explored to identify all potential key applications for cyanophycin-derived products and to find the most suitable products with regard to market potential and the possibility of their commercialization |
Lack of knowledge concerning properties of known cyanophycin synthetases and their genetic engineering |
The possibility to modify the active sites of the cyanophycin synthetases in order to change its substrate specificity and to allow the production of cyanophycin derivatives has to be determined |
Insufficient insight in all possible applications for cyanophycin as a polymer or as a starting material for chemical syntheses |
The exploitation of cyanophycins and cyanophycin-derived molecules as substitutes for well established industrial products or as renewable raw materials has to be determined precisely |