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. 2009 Apr;53(3):271–288. doi: 10.1093/annhyg/mep005

Table 1.

A summary of possible determinants and their associated metalworking aerosol levels, as found in the literature

Determinant
No. of measurements Mean (mg m−3) Industry typea Fluid typeb P-value Reference
Total aerosol fraction including inhalable
Decade 1958–1969 40 5.42 1 1, 2 and 3 <0.05 Hallock et al. (1994)
1970–1974 74 2.67
1975–1979 148 2.24
1980–1987 132 1.82
1970s 21 plants 1.23 4-1 NI NI NIOSH (1998)
1980s 15 plants 0.57
1990s 2 plants 1.00
1979–95 NI 0.92 4-2 NI NI NIOSH (1998)
1989–94 NI 0.49
Industry type Electrical components (SIC 3643) 15 GM = 1.15 3 A NI Piacitelli et al. (2001)
Speed changers (SIC 3566) 55 GM = 0.71
Bolts, nuts, screws, rivets and washers (SIC 3452) 34 GM = 0.66
Metal-cutting machine tools (SIC 3451) 55 GM = 0.51
Other 19 industries 872 GM range = 0.14–0.49
Location USA northeast NI 0.56 3 A <0.05 Piacitelli et al. (2001)
versus USA west NI 0.39
and versus USA midwest NI 0.39
Age of machine Old machines (≥30 years) NI GM = 0.48 3 A <0.05 Piacitelli et al. (2001)
versus new machines (<10 years) NI GM = 0.34
Operation type Grinding and 119 GM = 0.67 3 A <0.05 Piacitelli et al. (2001)
Hobbing 37 GM = 0.60
versus other machining operationsc 741 GM range = 0.27–0.51
Grinding 9 0.72 1 1 and 2 NI Woskie et al. (1996)
Multiple drills 25 0.36
Other machining operationsd 182 0.19–0.24
Multiple drills 25 GM = 0.25 1 1 and 2 <0.05 Woskie et al. (1996)
Grinding 9 GM = 0.17
Drills 64 GM = 0.16
Lathes 61 GM = 0.16
Other machining operationsd 118 GM range = 0.19–0.21
Grinding in 1958–1969 7 17.96 1 A NI Hallock et al. (1994)
Machininge in 1958–1969 25 3.67
Grinding in 1970–1979 71 3.44
Machininge in 1970–1979 128 2.13
Grinding in 1980–1987 56 2.28
Machininge in 1980–1987 61 1.66
Grinding 61 0.73 2 2 NI Simpson et al. (2003)
Multiple operations 42 0.71
Other machining operationsd 188 0.13–0.27
Grinding 23 0.49–0.96 1 3 and 4 NI Kenyon et al. (1993)
Other machining operationsf 66 0.26–5.99 2, 3 and 4
Face grinding 15 0.49 1 NI Rosenthal and Yeagy (2001)g
Progressive grinding 15 0.77
Microcentric grinding 14 0.55
Machining on and fluid delivery on 13 0.94g 1 2 0.006 Sheehan and Hands (2007)
Machining off and fluid delivery on 13 0.91g 0.006
versus machining off and fluid delivery off 13 0.19g
MWF type Straight and 359 GM = 0.52 3 NA <0.05 Piacitelli et al. (2001)
Synthetic 106 GM = 0.45
versus soluble 242 GM = 0.34
and versus semisynthetic 158 GM = 0.33
Straight 74 0.24 2 NI Woskie et al. (1996)
Soluble 139 0.22
Straight 45 1.11 2 NA NI Simpson et al. (2003)
Water miscible 296 0.67
Level of engineering control OEM enclosures with LEV 92 Median = 0.21 1 NI <0.05 Hands et al. (1996)
versus retrofit enclosures with LEV 213 Median = 0.45
and versus little no enclosure 150 Median = 0.48
Before upgraded enclosure 11 GM = 2.24g 1 2 <0.0001 Sheehan and Hands (2007)
After upgraded enclosure 11 GM = 0.19g
New transfer line 18 0.26 1 2 0.003 Sheehan and Hands (2007)
Old transfer line 18 0.49
Old technology (machining)e NI 0.40 1 2 NI Dasch et al. (2005)
New technology (machining)e NI 0.07 4
Old technology (grinding) NI 1.10 2
New technology (grinding) NI 0.08 1
No enclosure or splash NI GM = 0.36 3 A NS Piacitelli et al. (2001)
versus with splash guard NI GM = 0.45
OEM splash guards NI GM = 0.50 NS
versus retrofit splash guards NI GM = 0.38
Thoracic fraction
Operation type Grinding 33 GM = 0.36 3 A NI Piacitelli et al. (2001)
Hobbing 12 GM = 0.42
Other machining operationsc 278 GM range = 0.13–0.24
Case department 215 0.56 1 2 <0.05 Abrams et al. (2000)
Valve body department 145 0.32 2
Fluid type Straight 81 GM = 0.27 3 NA NI Piacitelli et al. (2001)
Soluble 73 GM = 0.18
Synthetic 31 GM = 0.28
Semisynthetic 41 GM = 0.23
Respirable fraction
Fluid type Mostly straight 6 0.72g 1 NA NI Chan and D'Arcy (1990)g
Soluble 10 0.41g
Synthetic and semisynthetic 6 0.32g
Semisynthetic 8 0.37g
Synthetic 8 0.22g
Straight 9 0.25g
Enclosure and operation Cam–crank with retrofitted enclosure in spring 150 GM = 0.18g 1 NI NI Peters et al. (2006)g
Cam–crank with retrofitted enclosure in winter 35 GM = 0.20g
Block-head-rod with new enclosure in spring 178 GM = 0.04g
Block-head-rod with new enclosure in winter 38 GM = 0.06g

IMIS = Integrated Management Information System, NI = not indicated and NS = not statistically significant.

a

Industry type: 1 = auto or auto part manufacturing, 2 = UK engineering industry, 3 = small-job machine shop, 4-1 = NIOSH Health Hazard Evaluation US national survey and 4-2 = Occupational Safety and Health Administration IMIS US national survey that NIOSH analyzed.

b

Fluid type: 1 = straight, 2 = soluble, 3 = synthetic, 4 = semisynthetic and A = all types or not specified.

c

Turning, sawing, milling, drilling, stamping and mixed operations.

d

Broaches, chuckers and mixed operations.

e

Type of machining was not identified.

f

Turning, milling, drilling and sawing.

g

Area sample taken near working area