Table 1.
Summary of various fabrication approaches for the formation of nanoporous polymeric materials.
Approach | Polymer Used | Pore Diameter (nm) | Pore Density (cm−2) | Film Thickness | Film Uniformity | Ref. |
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Lithography | ||||||
Optical Lithography | various photoresists | ~100 | – | – | High | 24 |
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Electron Beam Lithography | PMMA | 10 | – | – | High | 31, 32 |
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Aperture Array Lithography | PMMA | 200–350 A | 2.4×107–4×108 | 160 nm | High | 33 |
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Colloidal Lithography | PES | 230 | 109 | 0.5 μm | High | 34 |
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PIP | 55 | 5×109 | 40 nm | High | 35 | |
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Pattern Transfer | ||||||
Nanowire Templated | PCL | 20–30 | 5×109 | 0.5 μm | High | 41 |
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Molding/Imprint | PMMA | 25 | 7×109 | 100 nm | High | 42 |
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PS | 25–30 | 5×1010 | – | High | 116 | |
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Track Etch | PC, PE | 15 | <109 | 5–20 μm | High | 46, 47 |
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Solvent-based Techniques | ||||||
Immersion Precipitation | PVDF, PSF | 20–120 | – | 200 μm | Moderate | 52 |
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Phase Separation | PCL | 5–200 | 2×108 | 50 μm | Low | 53 |
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CO2 Foaming | PIM, PSF | 20–50 | ~1010 | – | Moderate-High | 54 |
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PPQ | 8–24 | – | 2–50 μm | Moderate | 55 | |
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Light Induced Polymerization | complex monomer mixture | 20–40 | – | – | – | 58 |
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Block Copolymer | ||||||
PS-co-PMMA | 15 | ~5×1010 B | 80 nm C | Moderate-High | 77 | |
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PS-co-PL | 16 | ~1011 | 300 μm | High D(h) | 78 | |
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PS-co-PIP | 20–30 | ~2×1010 | 100–300 μm | High | 76 | |
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Reactive Pore Formation | PS-co-PMMA | 3–8 | 1011 | 30–300 nm | High | 80, 81 |
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Substrate Aligned Pores | PS-co-PMMA | ~25 | ~1011 | <0.1 μm | High | 86 |
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Electric Field Aligned Pores | PS-co-PMMA | 14–50 | 1010–1011 | ~1 μm | Moderate-High | 85 |
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Triblock Copolymer | PL-co-PDMA-co-PS | 19 | 1011 | –E | High | 87 |
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Graft Copolymer | PVDF-graft-POEM | ~2 | >1011 | ~3.5 μm F | Moderate-High | 82 |
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Asymmetric Membranes | PS-co-PDMAEMA | 20–80 | – | 50 nm – 1 μm 85 μm total |
Moderate | 84 |
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PS-co-P4VP | 40 | 2.4×1010 | 200–300 nm 100 μm total |
High | 83 | |
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Polyelectrolyte Multilayers | ||||||
PAA/PAH | 50–200 | – | 50–80 nm | High | 66 | |
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PAA/PAH/P4VP | 10–50 | – | ~25nm | Moderate | 71 | |
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PAA/PAH | 30–40 | ~1010 | 0.2–0.7 μm | Moderate-High | 67 | |
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Spin Assisted Deposition | PAH/PSS | ~40 | ~5×1010 | 15–30 nm | Moderate-High | 70 |
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Nanoparticle Templated Pores | PAA/PAH/silica nanoparticles | 20–30 | ~2×1010 | <100 nm | Moderate | 72 |
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Spatially Patterned Films | PAArVBA/ PAH/PSS | ~10 | – | ~150 nm | – | 68 |
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Asymmetric Membranes | PEI/PAA | ~100 | – | ~10 μm | Low-Moderate | 69 |
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Biologically-Derived Materials | ||||||
Cellulose-based | Cellulose esters | < 10 G | ~1011 | >100 μm | Moderate | 89, 117 |
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Cellular Layers (S-layers) | bacterium-based | 4–5 | >1011 | 10’s of nm H | High | 92, 93, 104, 118 |
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Peptide-based Multilayers | polypeptides | 50–150 | – | – | – | 73 |
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Engineered polypeptides | P(GPV) | ~70 | ~5×109 | 8 nm I | Moderate-High | 97 |
Abbreviated polymers are as follows: PC - poly(carbonate), PE - poly(ester), PS - poly(styrene), PMMA - poly(methyl methacrylate), PL – poly(lactide), PIP -poly(isoprene), PAA= poly(acrylic acid), PAH - poly(allylamine hydrochloride), PCL - poly(caprolactone), PSS - poly(sodium-4-styrene sulfonate), POEM -poly(oxyethylene methacrylate), PVDF - poly(vinylidene fluoride), PDMA - poly(N,N-dimethylacrylamide), PDMAEMA - poly(N,N-dimethylaminoethyl methacrylate), P4VP - poly(4-vinylpyridine), PAArVBA - poly(acrylic acid-ran-vinylbenzylacrylate), PEI - poly(ethylene imine), PES - poly(ether sulfone), PSF - polysulfone, PIM -Polyimide, P(GPV) - peptide polymer with gylcine, L-proline, and L-valine monomer base units, PPQ – poly(phenylquinoxaline)