Abstract
A variety of cell types respond to electrical stimuli, accordingly many conducting polymers (CPs) have been used as tissue engineering (TE) scaffolds, one such CP is polypyrrole (PPy). PPy is a well studied biomaterial with potential TE applications due to its electrical conductivity and many other beneficial properties. Combining its characteristics with an elastomeric material, such as polyurethane (PU), may yield a hybrid scaffold with electrical activity and significant mechanical resilience. Pyrrole was in situ polymerized within a PU emulsion mixture in weight ratios of 1:100, 1:20, 1:10 and 1:5, respectively. Morphology, electrical conductivity, mechanical properties and cytocompatibility with C2C12 myoblast cells were characterized. The polymerization resulted in a composite with a principle base of PU interspersed with an electrically percolating network of PPy nanoparticles. As the mass ratio of PPy to PU increased so did electrical conductivity of the composites. In addition, as the mass ratio of PPy to PU increased, stiffness of the composite increased while maximum elongation length decreased. Ultimate tensile strength was reduced by approximately 47% across all samples with the addition of PPy to the PU base. Cytocompatibility assay data indicated no significant cytotoxic effect from the composites. Static cellular seeding of C2C12 cells and subsequent differentiation showed myotube formation on the composite materials.
Keywords: Tissue Engineering, Polyurethane, Polypyrrole, Myoblast, Electrical Conduction
Introduction
Electrically conducting polymers (CP) have long been recognized as advantageous substrates for tissue engineering (TE) scaffolds. Many cell types including neurons1, 2, osteoblasts3, 4, fibroblasts5 and skeletal myoblasts6 (SMs) respond to electrical stimuli. Because of this fact, CPs’ unique properties have been applied to many biomedical applications7. One of the most extensively studied CPs, polypyrrole (PPy), has demonstrated characteristics essential for many biomedical applications including TE. Of particular interest, PPy has demonstrated biocompatibility8–10 and modulation of adhesion, proliferation and differentiation of many cells types including endothelial cells11, rat pheochromocytoma cells12, and SMs13. Other positive attributes of PPy include the ability to entrap and controllably release biomolecules, the capacity to undergo reversible doping, and their potential ease of modification14. Despite these beneficial properties, PPy is generally brittle and would be inappropriate for use as a TE scaffold in many in vivo environments that encounter intense mechanical forces.
PPy is often used in conjunction with other biomaterials for TE applications for enhanced properties, including mechanical integrity and electrical conductivity15, 16. Therefore, polymer composites containing PPy can provide the mechanical property profile necessary for many TE applications while retaining the beneficial properties of PPy. Polyurethanes (PUs) have an excellent reputation as biocompatible, highly durable materials for biomedical applications including heart valves, aortic grafts, dialysis membranes, indwelling catheters, intra-aortic balloons and mammary implants17, 18. The high tensile strength, flexural fatigue and biocompatibility of PU have not gone unrecognized within the TE community. Others have applied PU as a scaffold in TE paradigms using a variety of cell types including smooth muscle cells19, cardiomyocytes20, osteoblasts21, neurons22, and SMs23 demonstrating biocompatibility and enhancement of cellular processes.
Combining the electrical properties of PPy and the mechanical resilience of PU in a composite biomaterial may enable electrical cellular modulation in a mechanically stressful environment. The hybrid material may facilitate both mechanical and electrical communication of cells within the neotissue itself, and may provide enhanced integration of the tissue engineered construct and host. Perhaps not surprisingly, others have investigated PPy enhanced elastomers in other biomedical applications24. Although there have been several attempts to synthesize PPy-PU composites 25, 26, the authors know of no relevant studies that characterize such composites for use in TE with SMs. The hybrid material was polymerized using an in situ polymerization emulsion technique. Electrical conductance, morphological and mechanical characterization were assessed because these physical properties are relevant with regard to TE. Additionally, cytocompatibility and cellular differentiation assays (myotube formation) with SMs were assessed on the PPy nanoparticle and PU composites in this study. The results of this preliminary work will be utilized in futures studies investigating the potential of a PPy nanoparticle and PU composite as an electromechanical coupler for SMs in a cardiac tissue engineering paradigm.
Materials and Methods
Materials
Carbothane PC-3585A (PU) was generously donated by Lubrizol. All chemicals, cell culture supplements, and disposable tissue culture supplies were purchased from Aldrich, Sigma, and BD, respectively, and used as received unless otherwise noted.
PPy-PU Composite synthesis
The in situ chemical polymerization of pyrrole (Py) in a mixture with PU to create a composite material was based on a modification of a protocol described by Wang, Z et al27. Py monomer (Aldrich) was purified with activated basic alumina (Aldrich) before use. 10 % w/v PU dissolved in CHCl3 (Fisher) was prepared at least 24 hours prior to use. An emulsion mixture of purified Py in the appropriate weight ratio and PU in CHCl3 was created by adding 1% w/v sodium lauryl sulfate (SDS) (Bio-Rad Laboratories) and vigorously stirring for 0.5 hour. For example, 0.25 grams of SDS was added to a solution of 2.5 grams of PU dissolved in 25 mL of CHCl3. 0.3 M FeCl3 (Aldrich) was added dropwise via syringe and 21 G needle (BD) to the vigorously stirring emulsion solution at a molar ratio stoichiometric excess of 2.3 moles FeCl3 to 1 mole Py. Weight ratios reported in this study are based on the preload of Py and assume complete polymerization. After 3 hours, the reaction was quenched with anhydrous ethanol followed by washing in anhydrous ethanol (Biopharm). Then the composite, being still malleable, was pressed to a 1 mm thickness and allowed to set at room temperature under a nominal vacuum. Finally, the composite was dried and stored in a vacuum chamber for at least 48 hours to ensure solvent vaporization.
A 10% w/v PU in CHCl3 solution was used to solvent cast pure PU films as controls in a glass petri dish. These films were allowed to set at room temperature under a nominal vacuum and stored under vacuum for at least 48 hours to ensure solvent vaporization.
Physiochemical characterization
Microscopic morphological characterization was performed using scanning electron microscopy (SEM) (Carl Zeiss SMT, LEO 1530). Composites were flash frozen with liquid nitrogen and broken to image the inner content of the material. Samples that were not sufficiently conductive were sputter coated with 5 nm of platinum/palladium using a sputter coater (Cressington Scientific Instruments, Model 208HR). Particle size was analyzed from the SEM images of the composites using ImageJ software (NIH, version 1.43). The individual diameters of randomly selected nanoparticles particles (n=75) were measured from the SEM images acquired from non-sputter coated composite cross-sections. This was performed for two samples from each different weight ratio composite utilizing the measurement scale provided by the SEM image capture software.
To study electrical properties of the PPy-PU composites, resistivities (n=3 different points per sample) were measured by four-point probe method (CH Instruments) under ambient conditions. Briefly, the four-point probe method allows for the measure of electrical impedance of a material via the application of a current and measurement of voltage change and is more accurate than traditional two terminal sensing modalities. Conductivity was calculated using a derivation of Ohm’s law to factor in the geometry of the test materials28, 29. The equations used are as follows:
(1) |
(2) |
(3) |
where V is voltage, I is current, R is resistance, ρ is the bulk resistivity, t is thickness, σ is the conductivity of the material. Equation (1) is Ohm’s law and is required to derive equation (2) the answer of which is then plugged into equation (3).
Mechanical properties of composites were measured using an Instron 5544 (Instron). Experimental materials were formed using a 10 mm × 20 mm dog-bone die (n=6). Each specimen was loaded to failure at an extension rate of 10.0 mm/min. Blue Hill software was used for data acquisition and processing. Young’s modulus was calculated from the most linear slope of the stress/strain relationship between each sample.
In vitro cytocompatibility and composite-cell interactions
C2C12 murine myoblasts (ATCC) were expanded and maintained in Dulbecco's modified Eagle's medium (high glucose DMEM, Sigma) containing 10% fetal bovine serum (FBS) (Hyclone) and 1% penicillin/streptomycin (P/S) (Sigma). Experimental materials were sterilized by immersion in 70% ethanol for 3 hours and 30 minutes UV exposure to each side. C2C12 myoblasts (p=5) were seeded at a cell density of 105 cells per well in a 24 well tissue culture plate (BD) and incubated (5% CO2, humidified air). After 24 hours in culture, the media was changed and the experimental materials (n=3) were added. Following 48 hours incubation, the experimental materials were removed and cytotoxicity was assessed using an MTS assay kit (Promega). A plate reader was used to measure the conversion of the tetrazolium salt to its colormetric indicator at a wavelength of 490 nm.
C2C12 myoblasts (p=34) were seeded at 2.5×105, 5.0×105, 1.0×106 cells per cm2 on PU and composite materials and cultured for 24 hours. Experimental groups were fixed in 2.5% glutaraldehyde (Sigma) for 2 hours and dehydrated in a series of graded ethanol solutions. Samples were subsequently prepared by critical point drying (Electron Microscopy Sciences, EMS850X), sputter coated with gold under vacuum with an applied current of 15 mA for 2 minutes (Anatech, Hummer 6.2), and then imaged via SEM (Hitachi, S-2600N).
For myotube differentiation of C2C12 myoblasts, PU and PPy-PU composites were seeded with C2C12 cells (p=10) at a density of 5.0×105 cells/cm2 then cultured in complete media containing DMEM + 20% FBS + 1% chick embryo extract (Sera Laboratories International Ltd.) + 2% horse serum (Hyclone) + 1% P/S for 6 days (5% CO2, humidified air). To assess differentiation, myotubes were stained with anti-myosin heavy chain (MHC) MF20 (1:20, Developmental Studies Hybridoma Bank) antibody and nuclear contents were marked with DAPI using standard immunocytochemical techniques30. The secondary antibody was fluorescein-conjugated horse anti-mouse (1:200, Vector). Samples were visualized using a Zeiss AxioImager M1 fluorescence microscope.
Statistical Analysis
Results are expressed as mean ± standard deviation. Statistical analyses were performed using analysis of variance (ANOVA) with a Bonferroni post hoc test when comparing multiple means. Probability values (p) for significance were calculated; p < 0.05 was considered significant.
Results
PPy-PU composite synthesis
The oxidative chemical polymerization of Py with dropwise addition of FeCl3 led to black precipitate in all composites, inferring PPy formation. However, it was impossible to delineate between the PPy and PU phases with gross observation.
Physicochemical characterization
Morphologies of the composites were analyzed using scanning electron microscopy (Figure 2). Overall, the trans-section of all PPy-PU samples exhibited well-dispersed PPy nanoparticles in PU; however, some particle aggregates were found in the composites with lower PPy contents (e.g., 1:100, 1:20). We also analyzed sizes of the PPy nanoparticles in the different composites. The 1:5 of PPy:PU sample contained nanoparticles with an average diameter of 238 (±69) nm, 1:10 of PPy:PU sample’s particles had an average diameter of 197 (±68) nm, 1:20 of PPy:PU sample’s particles had an average diameter of 185 (±67) nm and the 1:100 of PPy:PU sample’s particles had an average diameter of 166 (±80) nm. Although 1:10 compared to 1:20 and 1:20 compared to 1:100 did not statistically differ, this trend of decreasing nanoparticle size in relation to less PPy content is probably due to the emulsifier to Py ratio during polymerization, as the amount of SDS did not change.
Electrical conductivity of the PPy nanoparticles and PU composites was analyzed using a four-point probe. Commonly reported conductivities of PPy prepared by chemical oxidative polymerization with FeCl3 range from 0.07 to 5 S/cm31. As seen in Table 1, the 1:5 of PPy:PU composite had the highest conductivity [2.3×10−6 (±3.0×10−7) S/cm] while the 1:100 of PPy:PU composite was the least conductive composite [1.0×10−10 (±8.0×10−11) S/cm]. The 1:5 of PPy:PU sample’s conductivity statistically differed from all other groups. The conductivity of PU, a known insulator, was not measurable using our conventional four-point probe instrument, as expected.
Table 1.
PPy:PU (mass ratio) | Average conductivity (± standard deviation) (S/cm) |
---|---|
| |
1:5 | 2.32×10−6 ± 2.97×10−7 |
1:10* | 2.00×10−7 ± 8.17×10−8 |
1:20* | 7.46×10−10 ± 1.88×10−10 |
1:100* | 9.95×10−11 ± 8.03×10−11 |
signifies statistical significance when compared to 1:5 of PPy:PU.
The addition of a PPy phase to the PU caused an alteration in mechanical properties Ultimate tensile strength (Figure 3) was decreased, on average, by about 47% with the addition of any weight ratio of PPy. None of the tensile strength values of the PPy-PU composites significantly differed except when compared to PU. Breaking elongation (Figure 4) and Young’s modulus (Figure 5) were both altered in a PPy mass content dependent fashion. The lowest weight ratio compound, 1:100 of PPy:PU, demonstrated a 559 (± 70.2) % breaking length and 9.05 (± 1.32) MPa Young’s modulus. The greatest weight percent composite, 1:5 of PPy:PU, demonstrated a 313 (± 82.8) % breaking length and 24.4 (± 3.73) MPa Young’s modulus showing a correlation of reduction in the total elongation length and an increase in material stiffness as the PPy:PU mass ratio increased. The only samples that did not statistically differ were 1:5 compared to 1:10 and 1:10 compared to 1:20 of PPy:PU when analyzing breaking elongation. Additionally, 1:100 of PPy:PU compared to pure PU Young’s moduli did not statistically differ.
Cytocompatibility
In vitro culture assays showed no statistical differences between any experimental group indicating cytocompatibility of the composites (Figure 6).
C2C12 cells were seeded onto the PPy-PU composites for 24 hours to explore cell-material interactions. All the composites of PPy nanoparticles and PU supported the cell adhesion and growth (Figure 7). Interestingly, cells cultured on PU tended to aggregate rather than spread over the surface. Also, at the lowest ratio of PPy (1:100 of PPy:PU), cells did not appear to interact well with surfaces compared to those of composites consisting higher PPy weight ratios.
The ability of the PPy-Pu composites to support SM proliferation and accommodate myotube formation was an important goal of this study. Figure 8 shows myotube formation in every composite formulation with minimal to no myotube development in the PU sample. Qualitatively, a higher density of myotube formation, evidenced by increased MHC staining, was observed on the 1:5 and 1:10 of PPy:PU samples than in the 1:20 and 1:100 of PPy:PU samples.
Discussion
We aimed to form a hybrid composite material for TE by combining PPy and PU to create an electrically conducting polymer. We selected PU polymers as the embedding matrix because they are particularly enticing elastomers for use in TE due to their mechanical properties32. The isocyanate segments of these polymers are essential to their flexibility and can be polymerized with other chemical moieties for material properties modulation. Specifically, aliphatic polycarbonate diol PU was chosen for this study because of its more oxidatively stable soft segment and established record of high performance in cardiac applications33.
We employed different approaches to obtain composites of PPy nanoparticles and PU. In addition to in situ polymerization of PPy in PU (Figure 1), dispersion of pre-prepared PPy nanoparticles in a PU matrix was attempted by mechanical agitation and sonication; however, these methods were inadequate to separate PPy aggregates. These resultant PPy-PU composites demonstrated conductive heterogeneity throughout all loading mass percents of PPy (data not shown). Although PPy-PU composites have previously been synthesized25, 34, 35, the chemical polymerization technique employed in the presented work is especially versatile, reproducible and promotes an embedded matrix of PPy doped with chloride (Cl) throughout the entire PU base.
Despite a primary composition of the insulative PU matrix, the emulsion mixture polymerization resulted in an electrically integrated network of PPy dispersed within the composite materials. The data indicated a trend of increasing conductivity as the mass fraction of PPy increased. The correlation of PPy concentration to conductivity of the PPy-PU composite allows for customization to obtain a composite with a desired electrical conductivity; however, determining a specific goal conductivity is not within the scope of this study. Likely, composite conductivities will be influenced by the organ targeted for tissue replacement/regeneration. Unfortunately, literature describing dynamic cell culture with electrical stimulation of conducting composite TE materials elaborating specific resistivities/conductivities and cellular modulation is somewhat sparce. However, for example, when PPy-coated scaffolds with resistivities similar to the composites produced were cultured with PC12 neuronal cells and stimulated with potentials of 10 and 100 mV/cm, cellular responses were observed15.
Notwithstanding a comparatively low PPy to PU mass faction, the conductivity and PPy loading trend reported in this study (Table 1) is similar to other PPy with ionic dopant and PU composites35. Specifically, PPy and ionic dopant and PU composites with mass weight percents between 25% and 75%, calculated by mass PPy-ionic dopant complex / mass of ‘neat’ PU × 100%, have reported conductivities between 10−5 and 10−7 siemens, similar to the present work’s mass ration of 1:5 (or in other terms 20% PPy-Cl mass / pure PU mass × 100%) with a mean conductivity value of 2.3×10−6 siemens. Like other work, generally as the PPy mass ratio increases, so does conductivity. As aforementioned, no specific conductivity goals were determined but, in addition to simply increasing the PPy load in the composites, many other factors may be modified in the polymerization protocol to best achieve a desired conductivity. For example, factors such as modulation of the oxidant concentration, reaction time, temperature of the reaction, washing, storage conditions, etc have been reported to affect resultant PPy with ionic dopant and PU composites’ conductivity35. However, many investigators have devised ways to increase the conductivity of chemically polymerized PPy, therefore; multiple avenues may exist for increasing the conductivity of the composites. Future studies will more thoroughly address this issue.
PPy content also affects the mechanical properties of the PPy-PU composite (Figures 3, 4 and 5); these changes are probably due to multiple factors. The decrease in Young’s modulus and breaking elongation can be accounted for by the general composite theory that the resultant material shares characteristics of both materials. In the present study, the PPy-PU composites bear mechanical properties of relatively brittle PPy and elastic PU, which are dependant on their ratios. Additionally, the nearly uniform decrease in tensile strength seen in all composite samples may be attributed to the biphasic nature of the dual component materials. Likely, the mechanical integrity of the PU base polymer was compromised by the relative paucity of chemical bonding between the PPy nanoparticles and PU. The relative brittleness and lack of chemical bonding likely created a structural discontinuity within the PU base polymer resulting in a decrease in a tensile strength. Still, the composites possess mechanical properties characteristic of the PU used in synthesis. Even at the highest weight ratio of PPy, the composite retains mechanical properties similar to other materials used for TE36.
Cytocompatibility is an important prerequisite for any potential TE scaffold. In addition to results shown (Figure 6), we also cultured human dermal fibroblasts for a similar cytocompatibility test and found no cytotoxicity of the composites (data not shown). These results may be due to the intrinsic biocompatible nature of the two primary constituents of the composites, PPy and PU. The PU (Carbothane) used in this study was medical grade, has proven cytocompatibility and is intended for use in cardiovascular applications. The cytocompatibility of PPy was previously discussed7, 37. Possible residuals of the reactants, such as oxidizing agent (Fe2+/Fe3+), unpolymerized Py monomers, and emulsifier were the major concerns for toxicity; however, if present at all, the data indicate no obvious deleterious effects of these potential residuals.
C2C12 cells and biomaterials interactions were more morphologically diverse in the composite samples (Figure 7). In this study, more cells were found on the surfaces of the PPy-PU composites compared to the smooth PU substrate. The surface roughness of the composites likely contributed to increased cellular adhesion of the SMs to the materials because nanometer surface roughness is known to promote cellular surface adhesion38. Nano-scale roughness of the PPy-PU composites was visualized on the topographically diverse SEM images in Figure 2. Because PU has consistently demonstrated cytocompatibility, the relative dearth of cells seen in the ×250 image of the PU group in Figure 7 (group E, image 1) is likely a result of poor cell-to-substrate attachment which may have lead to cell dislodgement. In general, little cellular material could be found on these PU substrates. Though no formal assays quantitating cell adhesion were performed, Figure 7 demonstrates morphologically diverse cell-material interactions in all composite samples. Thus, SM adhesion on the composites appears to be highly influenced be surface roughness and surface energy. Future studies will attempt to quantify the relationship of PPy to PU mass fraction and cell adhesion.
Additionally, the composites appeared to better support C2C12 proliferation and differentiation compared to pure PU (Figure 8). Myotube formation from SMs, a final step in myogenesis, requires abundant cellular communication as SMs must assemble into a complex organization of sarcomeres and myofibrils39. Thus, these collective in vitro data could be indirect evidence that the electrically conducting PPy nanoparticles and PU composite allow for enhanced cell to cell interactions via electrical integration provided by the substrate. Future studies will attempt to quantify these results and determine if they are due to differences in conductivity, surface energy, or a combination of both. Elucidation of electrical conductivity and cellular modulation with and without external electrical stimuli will be an additional goal of these prospective studies.
This study is a preliminary report on the physical and biological characteristics of a material that can be applied to TE including but not limited to cardiovascular, neural and orthopaedic applications. The significance of this project was the synthesis of a biocompatible electrically conducting material of PPy nanoparticles and PU with mechanical properties germane to various TE applications. Other investigators have created electroactive materials for TE applications7, 40, none have described PPy nanoparticle and PU composite mechanical and electrical properties in the context of cellular compatibility. Because this is a proof-of-concept study, further studies are needed to investigate cellular interactions in dynamic culture including electrical stimulation with PPy-PU composites.
Conclusion
In this study, we showed that the electrically conducting PPy nanoparticle and PU composites were fabricated via an in situ chemical polymerization of Py monomers in a PU emulsion mixture with the drop-wise addition of an oxidant. The resultant PPy nanoparticles and PU composites demonstrated elastomeric properties, conductivity, and proved to be cytocompatible with C2C12 cells. The creation of an electrically percolating network within the elastomer allows for further exploration with PPy nanoparticle and PU composite materials as a potential electromechanical coupler of cells in tissue engineering paradigms.
Supplementary Material
Acknowledgments
We would like to thank Mitchell Ladd for his editorial assistance. This project was supported by the NIH grant R01EB003416 and by the Wake Forest Institute for Regenerative Medicine’s Medical Student Research Scholarship.
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