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. Author manuscript; available in PMC: 2014 Feb 4.
Published in final edited form as: Polym Rev (Phila Pa). 2013 Feb 4;53(1):41–75. doi: 10.1080/15583724.2012.751399

Table 1.

Summary of reported methods of fabricating porous SMP materials.

Fabrication Technique Advantages Disavantages Notable Shape Memory Attributes Notable Physical Properties Proposed Applications
Gas Foaming Proven large-scale viability in industry Potential toxicity of foaming agents Up to 70x volume expansion reported[35] Pore size: 100 nm – 1 mm Rel. density:0.013 – 0.90 Aneurysm occlusion, actuator in aerospace applications
Particulate Leaching Easy to perform, pore size easily ontrolled Limited control of structure because of non-uniform salt distribution Generally exhibit excellent shape recovery (>95% recoverable strain) Salt fusion or centrifugation can enable open cellular ontent > 90%[26] Bone tissue, cardiovascular scaffolds
Electro-spinning High achievable porosities and high surface-to-volume ratios Poor mechanical integrity, difficulty controlling micro achitecture Two-way shape memory reported for several electrospun SMPs[32] Can influence cell orientation upon geometry change Wound healing, tissue regeneration, drug delivery,
Phase Separation High level of control over porosity and pore morphology Limited pore sizes are achievable Limited shape recovery reported in some studies[40] Cellular morphology generally open porous Tissue regeneration, drug delivery, higher drug encapsulation efficiency
Emulsion Templating Generates open cellular morphology Can require significant amounts of surfactants Used to create acrylic SMPs that utilize the Tm of long alkyl side chain[100] Low densities achievable Catalysis, chromatography
Solid State Foaming Proceeds without blowing agent or liquid-state process Only higher-density foams achievable (0.3-0.7g/cm3)[51] Generally higher recovery stresses that most other porous SMPs Significantly higher toughness and modulus than most porous SMPs Expandable/deployable space structures