Table 2. Classification of the methods used to produce spherical CaP particles according to the types of reagents, the dispersion media, the dispersion tools, the consolidation methods, the resulting diameters, and the final compositions.
Reagents | Dispersion media | Dispersion tool | Consolidation | Method name | Diameter | Composition |
---|---|---|---|---|---|---|
Solution |
No dispersion |
- |
Precipitation |
Precipitation47-50,56,102,103,110-115,118,125,127,129,131,156-161 |
0.01–1000 μm |
DCPD
50
|
|
|
|
|
OCP
102
,
129
,
131
,
156
,
159
|
||
|
|
|
|
ACP
47
,
49
,
103
,
112
-
114
,
125
|
||
|
|
|
|
β-TCP
56
|
||
|
|
|
|
HA
47
,
48
,
102
,
110
-
115
,
125
,
127
,
156
-
158
,
160
,
161
|
||
Gas (Aerosol) |
Nozzle (high energy) |
Pyrolysing and drying |
Flame-synthesis57-60,162-165 ( = spray pyrolysis) |
0.01–6 μm |
MCPM
59
|
|
|
|
|
|
DCP
59
|
||
|
|
|
|
ACP
59
,
162
|
||
|
|
|
|
β-TCP
57
|
||
|
|
|
|
HA
57
-
60
,
163
-
165
|
||
Nozzle (high energy) |
Drying |
Spray-drying52 |
0.1–5 μm |
HA
52
|
||
|
|
Electrospraying166 |
1–7 µm |
β-TCP
166
|
||
Liquid (Emulsion) |
Propeller |
Precipitation |
Precipitation-emulsification50,51,61,148 |
0.02–20 μm |
DCPD
50
|
|
|
|
|
|
|
ACP
51
,
61
|
|
|
|
|
|
|
HA
51
,
61
,
148
|
|
Slurry |
Plasma |
Nozzle (high energy) |
Freezing |
Suspension Plasma-spraying ( = atomization)86-88 |
0.01–100 μm |
HA
86
-
88
|
Gas (Aerosol) |
Nozzle (high energy) |
Drying |
Spray-drying75,96,105,107,117,126,132,147,167-171 |
0.4–240 μm |
DCP
167
|
|
β-TCP
105
,
171
| ||||||
HA
75
,
96
,
107
,
117
,
126
,
132
,
147
,
168
-
171
| ||||||
Gas + liquid |
Nozzle (high energy) |
Freezing |
Freeze granulation104 |
0.4–240 μm |
HA
104
|
|
Nozzle (low energy) |
Gelling62,65-69,172 |
Drip casting62-71 ( = Droplet extrusion) |
100–4000 μm |
BCP
70
,
71
|
||
Freezing63,70,173 |
|
|
HA
62
,
64
-
68
,
172
|
|||
Drying64 |
|
|
β-TCP
173
|
|||
Liquid |
Propeller |
Precipitation73,75,79-82,106, 174 |
Emulsification72-82,106,108, 174–176 |
50–6000 μm |
DCPD
73
,
106
|
|
|
|
Gelling72,74,76-78,175 |
|
|
BCP
82
|
|
|
|
|
|
|
HA
72
,
74
,
75
,
77
-
81
,
108
,
174
–
176
|
|
|
|
|
|
|
Fluoroapatite
175
|
|
Liquid + liquid |
Nozzle (low energy) |
Gelling |
Hydro-casting83 |
> 1000 μm |
α-TCP
83
|
|
Solid |
Template or mold |
Drying |
Lost wax84,85,121 |
300–3000 μm |
BCP
121
|
|
|
|
|
|
|
HA
84
,
85
|
|
Paste |
Gas |
Propeller |
Drying |
Spray-granulation89,90 (high-shear mixing) |
100–8000 μm |
DCPD
89
|
|
|
|
|
HA
90
|
||
Sieve |
Drying |
Extrusion-spheronization89,91 |
500–2000 μm |
DCPD
89
|
||
|
|
|
|
HA
91
|
||
Sieve |
Drying |
Sieve-shaking92 |
> 500 μm |
HA
92
|
||
Powder |
Plasma |
Nozzle |
Freezing |
Plasma melting45,46,94-97 |
5–125 μm |
HA
94
-
97
|
( = Combustion flame spraying = Flame spherodization) | TetCP 45 , 46 |
The column entitled “method name” contains one or several names used to call the production method. The production methods are either based on solutions, slurries, pastes, or powders. Here, a difference is made between slurries (low-viscosity, free-flowing) and pastes (high viscosity). Formation of spherical particles occurs either in a plasma, a gas, a liquid or a solid using nozzles, propellers, sieves, or templates. A “high energy” dispersion is used to describe a highly turbulent dispersion regime, in contrast with a “low energy” dispersion regime occurring in laminar flow conditions. The consolidation steps may involve precipitation, drying, pyrolysis, gelling, or freezing. The diameter may range between 0.01μm and a few millimeters. Finally, all types of CaP phases can be produced, but not all methods can be used to produce one particular CaP phase. This table is only considering published methods used to produce CaP particles. Many other methods have been proposed, in particular with pelletizers154,155 and bottom-up approaches98 such as 3DP.99,100