Table 1. Characteristic parameters of workstations.
Workstation | CT | kR | kL | ICLR | ICLL | RTIL | RTIR | |
---|---|---|---|---|---|---|---|---|
Packing and controlling | Manual assembly | 22.5 | 12 | 12 | 0.110 | 0.091 | 1.54 | 1.59 |
Packing TVs | 19.2 | 5 | 3 | 0.010 | 0.100 | 0.83 | 1.04 | |
Checking appearance | 41.1 | 17 | 17 | 0.086 | 0.088 | 1.26 | 1.26 | |
Installing | Programming option 1 | 22.8 | 6 | 5 | 0.016 | 0.033 | 0.75 | 0.79 |
Programming option 2 | 25.5 | 7 | 5 | 0.052 | 0.004 | 0.63 | 0.9 | |
Packing and surveillance | Unpacking circuit board | 22.6 | 13 | 12 | 0.120 | 0.110 | 1.59 | 1.72 |
Controller | 18.7 | 4 | 4 | 0.029 | 0.032 | 0.74 | 0.74 | |
Scanning | 12.5 | 8 | 7 | 0.121 | 0.105 | 1.84 | 1.9 | |
Final check | 196.2 | 217 | 175 | 0.077 | 0.135 | 2.34 | 2.59 | |
Packing | 23 | 16 | 7 | 0.130 | 0.060 | 1.00 | 2.00 | |
Assembling small elements | Circuit board operator | 376.9 | 168 | 48 | 0.072 | 0.023 | 0.51 | 1.26 |
Circuit board assembly | 11.8 | 5 | 6 | 0.110 | 0.103 | 1.45 | 1.55 | |
Socket assembly 1 | 212.4 | 135 | 135 | 0.087 | 0.088 | 1.68 | 1.68 | |
Electric socket assembly | 46.3 | 33 | 33 | 0.091 | 0.090 | 1.86 | 1.86 | |
Socket assembly 2 | 171 | 83 | 83 | 0.094 | 0.078 | 1.36 | 1.4 | |
Operating tools | Welder | 157 | 98 | 28 | 0.117 | 0.084 | 0.77 | 1.75 |
Ironworker | 794 | 128 | 128 | 0.176 | 0.105 | 0.79 | 1.03 | |
Sewing | Sewing car seat | 87.3 | 37 | 37 | 0.090 | 0.086 | 1.26 | 1.28 |
Preliminary sewing | 25.6 | 13 | 13 | 0.087 | 0.052 | 1.36 | 1.47 | |
Sewing armchair backrest | 91.9 | 59 | 59 | 0.078 | 0.102 | 1.74 | 1.67 | |
Sewing − leather | 100 | 57 | 57 | 0.183 | 0.200 | 1.94 | 1.88 | |
Sewing headrest | 110.2 | 64 | 52 | 0.100 | 0.092 | 1.37 | 1.6 |
CT: cycle time in seconds, k: number of phases of a work cycle, L: left upper limb, R: right upper limb, VR: number of movements during one second for the right limb, VL: number of movements during one second for the left limb, ICL: Integrated Cycle Load, RTI: Repetitive Task Indicator