Table 2.
Comparison of different techniques (listed in alphabetical order) for the fabrication of bioceramic scaffolds (non-composite) on the basis of their advantages and disadvantages.
Technique | Advantages | Disadvantages | Reference |
---|---|---|---|
Foaming methods (general) | Allows manufacturing of both closed and open-cell foams; good versatility of final part shapes, as the solution can be cast in molds without additional machining | Difficulty in achieving high interconnectivity; non-porous external surface | Jones and Hench (2003) and Colombo (2006) |
H2O2 foaming | Simple | Low porosity control laminar pore structure with poor 3-D interconnection | Li et al. (2002) and Navarro et al. (2004) |
Sol–gel foaming | Hierarchical structure can be obtained (macroporous scaffold combined with ordered mesoporous texture) | Need for a high degree of control of the foam | Akkus et al. (2002) and Jones and Hench (2004) |
In situ polymerization of organic monomer (gel-cast foaming) | Highly porous ceramic; high-strength properties due to the less flawed structure and dense struts and walls produced | Low pore interconnectivity | Sepulveda and Binner (1999), Ortega et al. (2002), Ramay and Zhang (2003), and Wu et al. (2011b) |
Organic phase burning-out/space holder | High mechanical strength | Difficult to obtain a homogeneous distribution of pores; poor interconnectivity | Baino et al. (2009) and Wu et al. (2009) |
Solid freeform fabrication (SFF) (general) | Customized objects; reproducible | Costly; resolution needs to be improved to the micro-scale | Hollister (2005) |
SLA | Complex internal features can be obtained | Only applicable using ceramic/photopolymer blends | Levy et al. (1997), Tesavibul et al. (2012), Scalera et al. (2014), and Sabree et al. (2015) |
SLS | High accuracy; good mechanical strength; a broad range of materials can be processed | High temperatures during process; trapped powder is difficult to remove | Hutmacher et al. (2004) |
3-D printing | Fast processing; no toxic components; water used as a binder; tunable mechanical properties | Trapped powder issue | Yun et al. (2007), Fu et al. (2011a,b), Garcia et al. (2011), Wu et al. (2011a), Bose et al. (2013), and Liu et al. (2013) |
Sponge replication | Reticulated open-cell material; applicable to any ceramic material that can be dispersed into a suspension; no toxic chemicals needed | Mechanical properties might be poor | Chen et al. (2006), Zhu et al. (2008), Vitale-Brovarone et al. (2009), Zhu and Kaskel (2009), Wu et al. (2010), Baino et al. (2013), and Baino and Vitale-Brovarone (2014) |
Starch consolidation | Environment-friendly; low-cost | Pores might be poorly interconnected | Lyckfeldt and Ferreira (1998) and Vitale-Brovarone et al. (2004, 2005) |
Thermal bonding of short glass fibers | Simple; no need for any additional material except fibers and mold; glassy scaffolds can be obtained | Mechanical properties might be poor | Pirhonen et al. (2003), Moimas et al. (2006), Gu et al. (2013), and Tirkkonen et al. (2013) |