Table 10.
Summary of key characteristics, advantages and disadvantages of SFF scaffolding techniques
Technique | Layer thickness (m) | Resolution (m) | Typical accuracy (m) | Porosity (%) and pore size (m) | Advantages | Disadvantages | Ref. | |||
---|---|---|---|---|---|---|---|---|---|---|
Photopolymerisation-based processing | ||||||||||
Stereolithography (SLA) | 25–150 | 14–150 | <50 |
<90 20–1,000 |
Good surface finish; possibly build transparent parts; excellent accuracy; anatomically shaped structures | Expensive machinery; support structure needed; the limited choice of resin available; use of mostly toxic resins; shrinkage during polymerisation | (Melchels et al. 2012; Dalton et al. 2009; Gurr and Mülhaupt 2012; Mota et al. 2012; Swift and Booker 2013) | |||
Micro-stereolithography (μSLA) | <1 | 0.5–10 | 0.2 |
– 100–300 |
Similar to SLS; the highest resolution with micrometre scale | Similar to SLA | (Choi et al. 2009; Seol et al. 2013; Mota et al. 2012) | |||
Two-photon polymerisation (TPP) | <5 | 0.1–4 | 0.2 | – | Similar to SLS; low laser intensity; very fine lateral resolutions; fast processing | Similar to SLA | (Melchels et al. 2010; Weiss et al. 2009; Weiss et al. 2011; Mota et al. 2012) | |||
Digital light processing (DLP) | 15-70 | 40 | <0.4 |
<90 500 |
Similar to SLS; no use of laser; higher resolution; higher build speed | Similar to SLA | (Felzmann et al. 2012; Tesavibul et al. 2012) | |||
Powder-based processing | ||||||||||
Selective laser sintering (SLS) | 75-150 | 50-1000 | 50-100 |
<40 30–2,500 |
Solvent free; no need for support material; fast processing | Expensive machinery; difficulty removing trapped powder; high temperatures in the chamber; powdery surface finish | (Melchels et al. 2012; Leong et al. 2003; Dalton et al. 2009; Gurr and Mülhaupt 2012; Mota et al. 2012; Swift and Booker 2013) | |||
Surface selective laser sintering (SSLS) | 200 | 150-200 | <20 | – | Similar to SLS; reduction of heat operating temperature; possible incorporation of bioactive agents | Similar to SLS | (Antonov et al. 2005; Kanczler et al. 2009) | |||
Three-dimensional printing (3DP) | 50-150 | 50-300 | 50-100 |
<45–60 45–1,600 |
Easy process; low cost; low heat effect on raw powder; no need for support material; fast processing | Poor surface finish, accuracy and mechanical properties; difficulty removing trapped powder; powdery surface finish | (Melchels et al. 2012; Leong et al. 2003; Dalton et al. 2009; Gurr and Mülhaupt 2012; Mota et al. 2012; Swift and Booker 2013) | |||
Extrusion-based processing | ||||||||||
Fused deposition modelling (FDM) | 50–750 | 100–500 | 100 |
<80 100–2,000 |
Solvent free; no materials trapped in the scaffolds; good mechanical strength; wide range of materials; versatile in lay-down pattern; low costs | Needs filament preparation; limited choice of filament materials; high heat effect on material; difficult fabrication for scaffolds with small pore sizes; medium accuracy | (Melchels et al. 2012; Leong et al. 2003; Dalton et al. 2009; Mota et al. 2012; Swift and Booker 2013) | |||
Multi-head deposition system (MHDS) | 200 | several tens of microns | several tens of microns |
~70 600 |
Enhanced range of material use and pore architecture; high resolution | High heat effect on material | (Kim and Cho 2009) | |||
Low-temperature deposition manufacturing (LDM) and (M-LDM) | 150 | 300-500 |
~88 200–500 |
Enhanced range of material use; ability to incorporate biomolecules | Solvent use; requires freeze drying | (Yeong et al. 2004; Xiong et al. 2002; Li et al. 2011; Liu et al. 2009; Mota et al. 2012) | ||||
Precision extruding deposition (PED) | 250 | 100–500 | 100 |
<70 200–500 |
No requirement of filament preparation | High heat effect on material; rigid filament | (Melchels et al. 2012; Yeong et al. 2004; Shor et al. 2009; Arafat et al. 2011; Mota et al. 2012) | |||
Pressure-assisted microsyringe (PAM)/(PAM2) | 150–200 | 10–1000 | 5–10 |
70 10-600 |
Enhanced range of material use; ability to incorporate biomolecules; very fine resolution | Small nozzle inhibits incorporation of particles; narrow range of printable viscosities; solvent use | (Yeong et al. 2004; Tartarisco et al. 2009; Vozzi and Ahluwalia 2007; Heo et al. 2009; Mota et al. 2012) | |||
Robocasting (direct-write assembly) | 250 | 100–450 | few microns |
<90 5–100 |
Enhanced range of material use; possible fabrication of highly concentrated suspension; no need of support material; excellent resolution | Expensive machinery; precise control of ink properties is crucial | (Melchels et al. 2012; Yeong et al. 2004; Serra et al. 2013; Mota et al. 2012) | |||
3D-Bioplotter® | 50–300 | 100–500 | 100 |
– 200–400 |
Enhanced range of material use and conditions; ability to incorporate biomolecules, proteins and cells | Low strength; smooth surface; low accuracy; slow processing; calibration for new material; suitability for soft-tissue area | (Yeong et al. 2004; Landers et al. 2002; Gurr and Mülhaupt 2012; Mota et al. 2012) |