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. 2014 Jul 17;3:61–102. doi: 10.1007/s40204-014-0026-7

Table 10.

Summary of key characteristics, advantages and disadvantages of SFF scaffolding techniques

Technique Layer thickness (μm) Resolution (μm) Typical accuracy (μm) Porosity (%) and pore size (μm) Advantages Disadvantages Ref.
Photopolymerisation-based processing
 Stereolithography (SLA) 25–150 14–150 <50

<90

20–1,000

Good surface finish; possibly build transparent parts; excellent accuracy; anatomically shaped structures Expensive machinery; support structure needed; the limited choice of resin available; use of mostly toxic resins; shrinkage during polymerisation (Melchels et al. 2012; Dalton et al. 2009; Gurr and Mülhaupt 2012; Mota et al. 2012; Swift and Booker 2013)
 Micro-stereolithography (μSLA) <1 0.5–10 0.2

100–300

Similar to SLS; the highest resolution with micrometre scale Similar to SLA (Choi et al. 2009; Seol et al. 2013; Mota et al. 2012)
 Two-photon polymerisation (TPP) <5 0.1–4 0.2 Similar to SLS; low laser intensity; very fine lateral resolutions; fast processing Similar to SLA (Melchels et al. 2010; Weiss et al. 2009; Weiss et al. 2011; Mota et al. 2012)
 Digital light processing (DLP) 15-70 40 <0.4

<90

500

Similar to SLS; no use of laser; higher resolution; higher build speed Similar to SLA (Felzmann et al. 2012; Tesavibul et al. 2012)
Powder-based processing
 Selective laser sintering (SLS) 75-150 50-1000 50-100

<40

30–2,500

Solvent free; no need for support material; fast processing Expensive machinery; difficulty removing trapped powder; high temperatures in the chamber; powdery surface finish (Melchels et al. 2012; Leong et al. 2003; Dalton et al. 2009; Gurr and Mülhaupt 2012; Mota et al. 2012; Swift and Booker 2013)
 Surface selective laser sintering (SSLS) 200 150-200 <20 Similar to SLS; reduction of heat operating temperature; possible incorporation of bioactive agents Similar to SLS (Antonov et al. 2005; Kanczler et al. 2009)
 Three-dimensional printing (3DP) 50-150 50-300 50-100

<45–60

45–1,600

Easy process; low cost; low heat effect on raw powder; no need for support material; fast processing Poor surface finish, accuracy and mechanical properties; difficulty removing trapped powder; powdery surface finish (Melchels et al. 2012; Leong et al. 2003; Dalton et al. 2009; Gurr and Mülhaupt 2012; Mota et al. 2012; Swift and Booker 2013)
Extrusion-based processing
 Fused deposition modelling (FDM) 50–750 100–500 100

<80

100–2,000

Solvent free; no materials trapped in the scaffolds; good mechanical strength; wide range of materials; versatile in lay-down pattern; low costs Needs filament preparation; limited choice of filament materials; high heat effect on material; difficult fabrication for scaffolds with small pore sizes; medium accuracy (Melchels et al. 2012; Leong et al. 2003; Dalton et al. 2009; Mota et al. 2012; Swift and Booker 2013)
 Multi-head deposition system (MHDS) 200 several tens of microns several tens of microns

~70

600

Enhanced range of material use and pore architecture; high resolution High heat effect on material (Kim and Cho 2009)
 Low-temperature deposition manufacturing (LDM) and (M-LDM) 150 300-500

~88

200–500

Enhanced range of material use; ability to incorporate biomolecules Solvent use; requires freeze drying (Yeong et al. 2004; Xiong et al. 2002; Li et al. 2011; Liu et al. 2009; Mota et al. 2012)
 Precision extruding deposition (PED) 250 100–500 100

<70

200–500

No requirement of filament preparation High heat effect on material; rigid filament (Melchels et al. 2012; Yeong et al. 2004; Shor et al. 2009; Arafat et al. 2011; Mota et al. 2012)
 Pressure-assisted microsyringe (PAM)/(PAM2) 150–200 10–1000 5–10

70

10-600

Enhanced range of material use; ability to incorporate biomolecules; very fine resolution Small nozzle inhibits incorporation of particles; narrow range of printable viscosities; solvent use (Yeong et al. 2004; Tartarisco et al. 2009; Vozzi and Ahluwalia 2007; Heo et al. 2009; Mota et al. 2012)
 Robocasting (direct-write assembly) 250 100–450 few microns

<90

5–100

Enhanced range of material use; possible fabrication of highly concentrated suspension; no need of support material; excellent resolution Expensive machinery; precise control of ink properties is crucial (Melchels et al. 2012; Yeong et al. 2004; Serra et al. 2013; Mota et al. 2012)
 3D-Bioplotter® 50–300 100–500 100

200–400

Enhanced range of material use and conditions; ability to incorporate biomolecules, proteins and cells Low strength; smooth surface; low accuracy; slow processing; calibration for new material; suitability for soft-tissue area (Yeong et al. 2004; Landers et al. 2002; Gurr and Mülhaupt 2012; Mota et al. 2012)