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. 2016 Feb 6;13(2):197. doi: 10.3390/ijerph13020197

Table 3.

Generic poultry processing phases indicating mechanical and manual actions that may contribute to ergonomic stress leading to musculoskeletal disorders.

Action or Task Large Scale—Mechanical Process Small Scale—Mostly Manual
Mechanical Line Ergonomic Hazard Manual or Hand Operated Line Ergonomic Hazard
Off loading Easy load system By hand Yes
Live shackling Hang birds by hand Yes Hang birds by hand Yes
Stunning In line electrical water bath Dry method held by hand Yes
Bleeding Bleeding follows mechanical neck cutting Manual neck slitting bird placed in bleed cones Yes
De-feathering In line de-feathering machine & final manual de-feathering Yes Handheld or small scale de-feathering apparatus Yes
Head, feet removal In-line mechanical head pulling & hock cutting Neck cut off with scissors or knife Yes
Vent cutting & cloaca removal Pneumatic vent drill, knife or scissors Yes Manually Yes
Abdominal slitting In line opening cutter Knife or scissor Yes
Evisceration In line evisceration machine Manual evisceration spoons Yes
Crop & oesophagus removal In line cropping machine Manual crop removal (pre-evisceration) Yes
Separation of carcass & organs Per hand or manually Yes Hand separation Yes
Carcass rehang Per hand Yes Per hand Yes
Red & dirty offal separation Automatic separators Hand separation Yes
Giblet harvesting separating gizzard from gut Automatic separation of intestines & gizzard Clean gizzard Yes Hand separation and manual cleaning Yes
Neck pulling In line neck puller Knife or scissor cut Yes
Final inspection; Debris removal from carcass In line vacuum machine Hand held vacuum machine/tube Yes
Final washing Automatic inside outside washer Hand wash by spray Yes
Chilling Spin/ air chillers Commercial type freezers—lifting Yes
Portioning In line cutting machine Manual cutting Yes
Packing Automatic weighing & hand sorting Yes Packing and sorting by hand Yes
Individual quick freeze Gyro freezer Freezer or blast freezer—lifting Yes