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. 2016 Feb 6;13(2):197. doi: 10.3390/ijerph13020197

Table 5.

A non-exhaustive summary of ergonomic effects, conditions and disease relating to poultry processing.

Research Study Main Findings Research Information Reference
Musculoskeletal disorders (MSD)
Taiwan: General cleaning workers Cleaning workers at risk of: Musculoskeletal discomfort, pain reported by 90% cleaners in:
Hand, wrist 42%; Shoulders 41%
Low back 38%; Elbows 33%
Workers in awkward positions
Associated contributing psychosocial factors:
Time pressure/Speed of work
Production targets
Chang, 2012 [103]
Canada: Female workers MDS in women
MSD may lead to accidents, efficiency decrease
Contributory factors:
  Poor tool design/Tool use/Force exertion
Messing, 1997 [104]
U.S.: 13 Female poultry processors Mechanical deboning:
Muscular activity significantly higher during: Repetition, Extreme wrist postures, Peak acceleration
Moderately reduced some peak forces
Manual cut:
Extreme wrist postures—more frequent in cutting
Contributing factors:
Force requirements
Work postures
Repetitive movements
Increase muscle activity during cutting the most strenuous part of manual deboning: Different muscle groups used
Juul-Kristensen, 2002 [105]
U.S.: 200 Poultry abattoir processing workers <35 years old MSD prevalence Female workers show higher risks than male workers
Worker age < 35 years
No significant absenteeism & no medical care sought
Quandt, 2006 [106]
U.S.: 319 Female poultry abattoir processing workers Three fifths reported musculoskeletal symptoms
Greater job demands shows a greater MSD prevalence & depressive symptoms
Lower skill variety & lower job control shows a greater MSD & depressive symptoms prevalence
Job demands included: Heavy load, awkward posture, greater psychological demands
Greater support & with management (supervisor’s authority & safety climate) fewer depressive symptoms
Arcury, 2014 [107]
U.S.: Poultry abattoir processing workers 57% diagnosed with at least one MSD or symptom
39% reported hand symptoms
Prevalence:
Hand/ wrist tendonitis 8%
Trigger finger 4%
Ganglion cysts 3%
Traumatic Injuries:
Nerve damage in hands
72% showed abnormal results with the presence of median mono neuropathy in hands in 79%
Damage degree: Mild 25%; Moderate 60%; Severe 15%
2009–2012 Incidence higher than the U.S. average
Killing 90 birds per minute; 160,000 per day
Forceful repetitive work with knife use
50% participants were obese—BMI 1 > 30
58% workers indicated the use of cutting tools 47% worked overtime on weekly basis
41% of the non-overtime workers did job rotation—lower prevalence
43% visited plant medical clinic reporting symptoms of:
Pain; Burning; Tingling; Symptoms of numbness in hands & wrists
41% of workers worked at levels above the ACGIH TLV for hand activity & force
At baseline study 36% and at follow up 32% were performing tasks above the ACGIH TL
Musolin, 2014 [85]
Denmark: 3123 workers across 19 industries & poultry abattoirs Prevalence of:
Hand wrist pain; Tendinitis; Extensor tendinitis
Contributing factors:
Repetitive work
Force
Thomsen, 2007 [108]
U.S.: 291 poultry processing females MSD symptom differences observed between poultry processing women & controls
Upper extremity and neck symptoms 2.4 times higher
Contributing factors:
Rapid line speed/Repetitive work
Potential magnitude of upper extremity morbidity among women in poultry
Lipscomb, 2007 [109]
U.S.: 291 Female poultry workers Early MSD onset
Continued exposure cause rapid onset among women
Highly repetitive work
Psychosocial variables included:
Work organisation factors, Prevalence of other medical conditions, Depressive symptoms, Children at home, Hand intensive home activities, Age, Obesity, Job insecurity
Complex relationships exists between physical work & psychosocial factors
Lipscomb, 2008 [110]
New Zealand: 237 workers, union, safety personnel management at 28 meat processing sites Knife dullness cause increase use of force
Greater risk of MSD of the neck & upper limbs
Table height, knife handle guarding & use of gloves play a role during cutting
Highest incidence of MSD in meat processing & poultry processing accounting for over 50% of compensation costs for the sector
Tappin, 2008 [111]
Portugal: 50 meat packers MSD diagnosed in 42%
88% of workers had two or more conditions
Higher female prevalence 39% vs. 12% in males
MSD disease/syndrome incidence:
CTS (9)
Osteoarthritis in fingers (5)
Lateral epicondylitis (4)
de Quervains disease (2)
Guyon canal syndrome (2)
Radial tendinitis (1)
Tendoperiostitis of great palmar nerve (1)
Tendosynovitis—distal in upper extremity joints (1)
Vibration from hand tools
Repetitive work
Precision movements
Nine workers contributed to 446 days off work for the year
Sarranheira, 2008 [112]
Brazil: 290 poultry abattoir processing workers 67% suffered discomfort, pain in:
Shoulders 63%; Neck 43%; Spine 36%; Forearms 31%; Arms 29%; Wrists 26%; Hands 26%
88% engaged in repetitive tasks
61% used hand tools
54% workers experienced cold
Tirloni, 2012 [113]
Brazil: 6000 poultry abattoir processing workers MSD prevalence Associated with:
Repetitive tasks/Cold exposure/Production increase/pace
Buzanello, 2012 [56]
U.S.: 403 Poultry abattoir processing workers More than 35% workers reported:
Workers suffered from back, wrist & hand symptoms lasting more than 1 day
Greater pain occurrence in overtime workers
Contributing factors:
Rapid work pace, repetitive motions
Poultry workers reported more wrist & elbow symptoms
More symptom prevalent in overtime workers
Schulz, 2012 [114]
Back and arm discomfort/pain
U.S.: 699 poultry workers Back & arm discomfort and pain Women were more susceptible Stuart-Buttle, 1994 [115]
U.S.: 516 poultry workers Low back pain in 17% (n = 89) May negatively impact long-term Rosenbaum, 2013 [116]
U.S.: 518 poultry abattoir processing workers Back pain Management commitment, awkward posture; repeated movements predicted. Low job control, high psychological demands elevated among poultry abattoir processing workers Grzywacz, 2012 [117]
Epicondylitis
U.S.: 518 poultry abattoir processing workers Epicondylitis Awkward posture; repeated movements predicted
Low job control, high psychological demands elevated among poultry abattoir processing workers
Workers exposed to work organisation hazards that contribute to occupational health disparities
Grzywacz, 2012 [117]
U.S.: 516 poultry abattoir processing workers Epicondylitis in 6% Increased prevalence after age 40
May negatively impact long-term exposure
Rosenbaum, 2013 [116]
U.S.: 234 Female poultry abattoir processing workers Epicondylitis prevalence Awkward posture and decision latitude were associated with epicondylitis
Work organization factors may affect workers health
Arcury, 2014 [118]
Rotator cuff syndrome
U.S.: 518 poultry abattoir processing workers Management commitment, awkward posture; repeated movements predicted
Rotator cuff syndrome
Low job control, high psychological demands elevated among poultry abattoir processing workers
Workers exposed to work organisation hazards that contribute to occupational health disparities
Grzywacz, 2012 [117]
U.S.: 516 poultry abattoir processing workers Rotator cuff syndrome 15% (n = 76) Increased prevalence after age 40
May negatively impact long-term
Rosenbaum, 2013 [116]
U.S.: 234 Female poultry abattoir processing workers Rotator cuff syndrome Rotator cuff syndrome associated with awkward posture, psychological demand
Work organisation factors affect health
Arcury, 2014 [118]
Impingement syndrome
Denmark: Poultry workers employed 1986–1993 Impingement syndrome (IS) prevalent
Physical examination revealed signs of subacromial impingement in the corresponding shoulder
Contributing factors contributing:
Repetition; Force; Complicated movements; Shoulder intensive work; is diagnosed if symptoms were present for 3 months with subacromial impingement signs
Frost, 1999 [119]
Carpal Tunnel Syndrome
Taiwan: 207 meat packers CTS prevalence:
Workers performing repetitive tasks 41%
Workers exposed to cold & performing repetitive tasks 37%
Contributing factors:
Force exertion
Repetitive wrist movements
Cold exposure
Chiang, 1990 [120]
U.S.: 30 male poultry abattoir processing workers CTS from use of tools in deviated, angular wrist positions
Pinch strength decrease
Strength degradation ranged from 14% to 43%
Effect on maximum voluntary pinch strength:
Least effect on: Natural deviation, radial deviation (smallest effect),
Greatest effect on: Ulnar deviation, dorsiflexion & palmar flexion
Imrhan, 1991 [121]
U.S.: 157 poultry processors 50% workers had 3 or more of 22 conditions
The average worker had 5 to 6 abnormal findings
Major conditions/symptoms:
Impaired pinch, decreased finger sensitivity, Hand/ finger numbness
Contributing factors:
Vibration and repetitive tasks
Young, 1995 [122]
U.S.: 1591 Poultry abattoir processing workers CTS prevalence:
Deboning tasks dominant hand statistical significance:
 Reference group 2%
 Non-deboning abattoir workers 5%
 Deboning processing workers 8%
Associated with:
Repetitive deboning tasks High-force and high-velocity manual work
Frost, 1998 [123]
India: Review CTS in food workers including poultry CTS prevalence significant in:
Abattoirs; Poultry processing; Meat processing; Frozen food workers; Packaging industry
Contributing factors:
Prolonged repetitive hand intensive activities; Forceful exertions; Awkward or static postures; Vibration; Cold; Localised mechanical stress
Jagga, 2011 [124]
Taiwan: General cleaning workers (non-poultry) Wrists at extreme angles of ulnar and radial deviation increased risk of CTS development Associated psychosocial factors:
Time pressure; Pace of work; Production targets
Chiang, 2012 [103]
U.S.: 287 poultry abattoir processing workers CTS prevalence 8.7% higher in poultry processing
Lower CTS trends in:
Packing, sanitation & chilling workers
Repetitive & strenuous hand movement Cartwright, 2012 [125]
U.S.: 318 Poultry abattoir processing workers 42% workers met the CTS criteria
CTS prevalence 10%
47% females; 28% males
Degree of CTS:
Mild 20%; Moderate 60%; Severe at 21%
15% or workers reported absenteeism
50% participants were obese—BMI > 30
The mean age of CTS sufferers was 42 years 58% workers indicated the use of cutting tools
47% worked overtime on weekly basis
41% work at levels above ACGIH TLV for hand activity & force
41% did job rotation (non-overtime workers)
Musolin, 2014 [85]
U.S.: Latino poultry abattoir slaughtering & processing workers (106 wrists) Based on 106 wrists, the 1-year incidence of CTS was higher in poultry processing workers (20%) than non-poultry manual workers (12%) Contributing factors:
Wrist position; Repetitive & strenuous nature of poultry processing work Poultry workers has significantly higher chance for CTS development
Cartwright, 2014 [126]
U.S.: 234 Female poultry abattoir processing workers Carpal tunnel syndrome prevalence Awkward posture & psychological demand & decreased skill variety & job control were related to CTS
Work organisation factors important for musculoskeletal & neurological injury
Arcury, 2014 [118]
Raynaud Syndrome: Finger sensitivity
France: 17 poultry abattoirs: 1474 workers Raynaud Syndrome
Finger sensitivity
More common in women
Contributing factors:
Cold environment
Repetitive tasks; Arm exertion; Vibrating tools; Plastic gloves
Aggravated by Infrequent breaks in cold areas
Kaminski, 1997 [52]
Callosities, calluses, knuckle pads
U.S.: 41 Live bird hangers Knuckle pads were observed in 56% (23) chicken hangers Repeated striking, knocking & sliding of knuckles against metal Richards, 1987 [127]
Poverty
U.S. 2009: Poultry abattoir processing workers Female poultry workers displayed a 36% PHRQoL 2& moderate to high incidence of MSD Link between MSD & PHRQoL Armstrong, 1982 [128]
Job stress & Strain
U.S.: Poultry inspectors Comparison of 4 groups: Full- and Part-time inspectors; Rotating relief inspectors; Supervisory group Full-time inspectors had the highest frequency rates for 17 health symptoms Followed by Rotating relief inspectors with 9 most prevalent health complaints: Respiratory; Skin; Musculoskeletal; Gastrointestinal; Visual complaints, Job stress & strain Full-time inspectors: Highest job stress & poorest work environment scores Supervisor social support lowest for full-time inspectors
Rotating relief inspectors had least support from others at work
Psychological & behavioural strain highest for full-time inspectors
Wilkes, 1981 [129]

1 BMI—Body mass index; 2 Low physical related quality of life.