Table 2.
The rotational-speed-dependent milling parameters/conditions for the milling-processes monitoring.
| Milling Parameter/Condition | |||||||
|---|---|---|---|---|---|---|---|
| General Milling Condition | Cutter Specification | Work Piece Specification | Accelerometer Specification | ||||
| Parameter | Value/ Condition |
Parameter | Value/ Condition |
Parameter | Value/ Condition |
Parameter | Value/ Condition |
| Spindle Speed | 1650 rpm | Manufacturer | Nachi- Fujikoshi Corp. |
Standard Grade | JIS-SS41 | Product Model | Analog Device ADXL 103 |
| Cutting Speed | 41.46 m/min | Product Model | GSX4C- 2.5D |
Material | Carbon- Steel |
Measurement Range | ±1.7 g |
| Table Feed Rate | 283.55 mm/min | Cutter Type | End-Mill | Size | 50*50*50 (mm3) | Sensitivity | 1000 mV/g |
| Depth of Cut (mm) | 2 | Cutter Diameter | 8 mm | Milling Type | Slot Milling | Noise Density | 110 µg/√Hz |
| Cutting Direction | x-axis | Number of Teeth | 4 teeth | Milling Length (one duty-cycle) | 100 mm | Resolution | 1 mg at 60 Hz |
| Cutting Fluid | none | - | - | - | - | Resonant Frequency | 5.5 kHz |