Table 1.
Various mechanical dispersion processes.
| entry | process | description | advantages | disadvantages | ref. |
| 1 | sonication (tip and bath) | The energy of high frequency sound waves is used to agitate the particles in a solution. | Equipment is inexpensive, processing is simple. | not suitable for high viscosity liquids; shortening of the filler; causes surface defects | [40] |
| 2 | calendering | A three-roll mill (3RM) uses shear forces produced in the roll gap to disperse, mix, or homogenize the viscous materials. | viscous materials can be dealt with, suitable for thermoplastic polymers | Individual nano-fillers cannot be used. | [53] |
| 3 | ball milling | The grinding action of a ball mill can unbundle the filler agglomerates. | Certain chemicals can be used for improved performance and to introduce various functional groups onto the filler. | MLG and CNT may be damaged. | [54] |
| 4 | high-shear mixing (HSM) and extrusion | HSM in general is a common dispersion technique and can be used to disperse MLG and CNT as well. Extrusion uses shear flow created by twin screws rotating at high speed. | The dispersion of fibers can be improved by high-shear mixing, and a high content of MLG and CNTs can successfully be uniformly dispersed by using this technique. | Extrusion is primarily suitable for solid materials. | [55] |