Table 1.
Reaction parameters for CNT yield optimization using AD method
| Metal catalyst | Atmosphere | Pressure (Torr) | Current (A) | Major observation | Ref. |
|---|---|---|---|---|---|
| SWCNT | |||||
| Fe | CH4
Ar |
10 and 40 | 200 | • SWCNTs of 1 nm in diameter are obtained | [86] |
| Co, Fe, Ni | He | 100–500 | 95–105 | • Co helped to produce SWCNTs with uniform diameter of 1.2 nm | [87] |
| Ni, Pd, Pt | He | 550 | 70 | • Ni-filled anode stimulates SWCNT growth | [167] |
| Ni–Co, Co–Y, Ni–Y | He | 660 | 100 | • SWCNT bundle filament is secured. It consists of smaller aligned SWCNTs self-organized into bundle-like crystallites with diameters ranging from 5 to 20 nm | [88] |
| Y–Ni | He | 100–700 | 40–100 | • Only 40% of SWCNTs with diameter 1.3 nm are realized | [168] |
| Fe | H2–Ar | 200–520 | 28–34 V | • Highly crystalline SWCNTs with diameter 10–30 nm are obtained | [169] |
| Co-Ni | He | 500 | 80–100 | • SWCNTs are synthesized with uniform diameter 1.7 nm • SWCNT production rate 7 g/h and the purity 70% |
[170] |
| Ni, Y | Co, He | 225 | 100 | • SWCNTs with small diameter 1.66 nm are preferentially etched with the increase of Co concentration | [171] |
| Fe–Mo | Ar–H2 | 225 | 90 | • SWCNTs with selected diameter distributions are secured | [172] |
| Fe, Co, Ni | He | 300 | – | • SWCNTs are obtained with a number of carbonaceous and embedded catalyst particles on surface | [110] |
| Fe | N2, He, Ar | 300–375 | 60–80 | • High-quality SWCNT, DWCNTs, and TWCNT are synthesized with different diameters • He gas supported SWCNT production • Ar gas responsible for TWCNT formation • N2 gas encouraged DWCNT production |
[101] |
| Fe, W | H2, Ar | 200 | 70–120 | • SWCNTs are synthesized with high yield • Fe–W catalysts made SWCNT smaller than those using Fe catalyst alone |
[173] |
| Ni/Y | Ar | 12 kPa | 90 | • SWCNTs of diameter 1.29–1.62 nm are synthesized with higher oxidization temperature | [174] |
| Fe, Co, Ni, and FeS | H2 | 240 | 120 | • De-bundled SWCNTs with diameter 3 nm are synthesized | [175] |
| FWCNT | |||||
| Ni, Co, F,S | Ar, H2 | 350 | 75–80 | • DWCNTs with outer diameter (1.9–5.0 nm) and inner tube diameters (1.1–4.2 nm) are obtained | [176] |
| Y–Ni/Co | Ar | – | 40–60 | • High-quality DWCNTs with inner and outer diameters 0.8–1.2 and 1.6–2.0 nm, respectively, are realized | [177] |
| Ni, Co, FeS, NiS, CoS, FeS, Sn | He | 600 | 180 | • High-quality DWCNTs with diameter (2–7 nm) super bundles are selectively grown | [178] |
| FeS KCl |
H2 | 350 | 70 | • DWCNTs with perfect lattice structure are synthesized with high yield | [179] |
| Ni(HCO2)2·2H2O | H2 | 240 | 120–300 | • 65% of DWCNT are obtained within 10 min with narrow diameter distribution (outer 1.98–3.47 nm and inner 1.32–2.81 nm) | [180] |
| Ni/Co/Fe, Ye/La | Ar | 760 | 50 | • Highly pure DWCNT (95%) are achieved | [181] |
| Fe, S | Air | 0.75–135 | 90 | • FWCNT are effectively synthesized with diameter 1.6–6 nm | [182] |
| MWCNT | |||||
| – | He | 500 | 18 | • MWCNT with diameter (5–30 nm) and length of several micrometers are secured | [85] |
| – | CH4 | 50 | 20 | • Thick MWCNTs are synthesized | [113] |
| – | H2 | 60 | 50 | • Fine and long MWCNTs are realized | [183] |
| Nd–Fe–B magnets | He, Ar, O2, N2, Air | 750 | ~4.0 × 1011 A/m2 | • Obtained MWCNTs are highly pure (>95%) • MWCNT purities are ~97% in (air), ~96% (Ar), ~40% (He), ~33% (N2), and ~26% (O2) gases |
[184] |
| – | Liquid N2 | – | 80 | • 70% of MWCNT with diameter (20–50 nm) and a few μm in length is obtained | [119] |
| C8H10
C10H10F |
– | 500 | 10–70 | • Both (SWCNTs and MWCNTs) are obtained | [185] |
| Co, S, Pt | H2 | 300 | 100 | • Environmental temperature showed a significant effect on the formation of MWCNTs as well as the diameter of the tubes | [186] |
| – | He Air |
500 | 150 | • Highly graphitic MWCNT (yield 60%) in He atmp. and traces of DWCNT are secured | [144] |
| Nd-Fe-B magnet, Co metal | Water | – | 50 | • Purity and quality of obtained MWCNT are both improved markedly • Co helped to get a cylinder-like CNT structure |
[187] |
| Hydrocarbon compounds as precursors | He | 300–600 | 30–90 | • Thick MWCNTs are obtained • Aromatic hydrocarbons, including pyrene and xylene, are suggested to not only act as precursors but also enhance the growth rate of MWCNT |
[188] |
| – | Air | 60 | 80 | • Fine and long MWCNTs are obtained free from carbon nanoparticle and graphite platelet | [189] |