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. 2018 Mar 21;7:348. [Version 1] doi: 10.12688/f1000research.14090.1

Table 1. Comparison of Cobalt-60 Sterilization Alternatives.

Type of
Sterilization
Advantages Challenges
Gamma radiation   •    Can be used to sterilize health care products on a
commercial scale 1
  •    Simplicity and reliability of irradiation equipment,
the radiation source and ability to match source
strength to production throughput ( http://www.
iaea.org/inis/collection/NCLCollectionStore/_
Public/07/220/7220308.pdf#page=280)
  •    Scalability for different throughput

  •    Reactor-produced from metal 59Co, and
therefore has a finite production cost ( http://www.
iaea.org/inis/collection/NCLCollectionStore/_
Public/07/220/7220308.pdf#page=280)
  •    Not suitable for small scale 22
  •    Requires requalification of irradiator operation after
source replenishments 23
  •    Some deleterious effects on patient-care
equipment associated with gamma radiation
include induced oxidation in polyethylene and
delamination and cracking in polyethylene knee
bearings 22
Electron beams
(E-beam)
  •    Can be used to sterilize health care products on a
commercial scale 1
  •    Near instantaneous dose delivery
  •    Scalability for different throughput
  •    Capability to integrate in an on-line process 3
  •    Short processing time 23
  •    Higher costs for accelerator investment and
operations than gamma – not suitable for small
scale 22
  •    Complex irradiation equipment design and higher
maintenance costs / downtime than Co-60
  •    Low penetrability (bulk densities up to 0.25 g/cm3) 23
  •    Dose distribution through the irradiated product is
less uniform than with gamma radiation 1
X-rays   •    Comparable penetration to gamma rays 3, 23
  •    Recent developments in high current e-beam
accelerators for X-rays 3 make it more practical
  •    Limited use, uncertain operating and usage cost
estimates 3
  •    Higher costs for accelerator investment and
operations than e-beam and gamma – not suitable
for small scale 22
  •    Complex irradiation equipment design and
potentially higher initial capital costs than gamma
and higher maintenance costs / downtime than
E-beam and Co-60 23
  •    Accelerator source used for x-ray is less reliable
than Co-60 for cargo container contraband and
security screening applications ( http://www.
iaea.org/inis/collection/NCLCollectionStore/_
Public/29/057/29057259.pdf)
Ethylene oxide   •    Widest range of material compatibility except for
moisture and temperature-sensitive materials (>30
degrees C and/or <30% RH) 23
  •    Hazardous (toxicity issues, explosive) 23
  •    Long processing time 23
  •    Many variables to control (temperature, time,
pressure, vacuum, gas concentration, packaging
and humidity) 3, 23;
  •    Time-consuming for routine use between patients 22
  •    Package and all parts of product to be sterilized
must be gas permeable, irrespective of density 23
Steam   •    Preferred for aqueous preparations only 3;
  •    Economical and short processing time;
  •    Nontoxic and safe for the environment 12
  •    Strict temperature and moisture controls;
  •    Many variables to control (temperature, time,
pressure, vacuum, packaging and humidity) 3;
  •    Cannot be used for heat-sensitive materials 22
Peracetic acid-
ethanol
  •    Established sterilization of bone, dermis and
amniotic membrane transplants with no evidence of
impaired transplant properties 1
  •    Rapid sterilization time 22
  •    Less damaging process to delicate materials than
steam;
  •    Compatible with a wide variety of materials-plastics,
rubber, and heat-sensitive items;
  •    Single-use process, there is no possibility of
contamination 12
  •    Faster cycle times than EO 22
  •    Has caused significantly reduced biomechanical
strength and decreased remodeling activity in
anterior cruciate ligament reconstruction tendon
grafts 1
  •    Lack of evidence on reduction in infection risk and
link to improved patient care 22
Thermodisinfection   •    Found to preserve tensile strength necessary for
clinical purposes 1, 27
  •    Small-scale
Microwave   •    Effective for sterilization of bone allografts processed
from femoral heads contaminated with Gram-positive
and Gram-negative bacteria 1
  •    Lack of evidence on efficacy 1
  •    Can only be used with items that do not melt 22