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. 2018 Oct 31;244(4):294–303. doi: 10.1177/1535370218809369

Table 1.

Outline of the techniques for patterning SLBs, their resolutions, and disadvantages/advantages.

Technique Patterning process Lateralresolution Advantages Disadvantages References
Micro-contact printing Form of soft lithography that fabricates structures using elastomeric stamps, molds and conformable photomasks. 500 nm
  • No photo-reactive surfaced needed

  • Resolution can reach tens of nm

  • Stamp deformation

  • Shrinking/swelling of the stamp

  • Ink diffusion

40,46
Photo-lithography Uses light to transfer a pattern from a photo-mask to a light-sensitive chemical (photoresist), on a substrate. <100 nm
  • Exact control of pattern shape and size

  • Patterning over the entire surface

  • Requires extremely clean operating conditions

  • Not effective for creating non-flat shapes

60
Scanning probe lithography Set of nano-lithographic methods to pattern materials using scanning probes. 10 nm
  • High resolution as the process bypasses the diffraction limit.

  • Slower process in comparison to photolithography.

42,57,61
Electron beam lithography A beam of electrons is scanned over a surface covered with an electron-sensitive resist, removing regions of exposed or non-exposed resist to draw a pattern. <10 nm
  • High resolution

  • Direct writing of custom patterns.

  • Beam drift and backscattering electrons can cause physical defects.

53,62
Multi-photon lithography(direct laser writing) Structuring is achieved by direct fabrication using near infrared femtosecond lasers to induce polymerization at the focal point. 100 nm
  • Does not require a photo-mask or multiple processing steps.

  • 3D fabrication

  • Short working distance required with objective lens limits the height of the fabricated structures.

45,58,59