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. 2019 Mar 13;9(7):4289–4301. doi: 10.1002/ece3.5050

Table 1.

A brief overview of 3D printing methods

Starting material Method Layer thickness (µm) Method overview Advantages Disadvantages Example of use in Ecology and Evolution
Solid Plastic filament Fused Filament Deposition (FFD) 300–1,000 Plastic filament is melted and placed in layers by the print head Common plastics, such as ABS, can be used. Chemical properties retained Anisotropic (strength differs in Z‐axis, to X‐Y axis). Stepped surface, which lacks fine details Thermal ecology model lizards (Watson & Francis, 2015)
Powder Metal Laser melting 20–100 Thin layers of powder are spread over a bed which the laser selectively melts. Once solidified, a new layer of powder is spread >99% of the metal's density can be achieved, therefore good mechanical properties Expensive and slow, limited metals can be used, it is not suitable for reactive metals
Electron beam 0.3–100 Powdered metals are selectively melted by electron beam in a vacuum As for Laser melting.
Reactive metals (e.g., Titanium) can be used
Expensive, slow and limited metals can be used
Plastic Metal Laser sintering 100–300 The laser selectively melts powdered plastics and the model is made in the powder bed Common plastics can be used.
Cheap for small number of objects. Chemical properties of material are retained
Poor surface finishes and tolerances are limited Ceramic filter holder (Lücking et al., 2015)
Any powder Binder jetting 90–200 Powdered material is placed in layers over the build area and then glued together with a binding agent Any powdered material can be used. Relatively fast and cheap. Color models are possible Produces fragile parts which need further treatment.
Poor surface finish
Liquid Photo‐polymer Stereolithography (SLA) 16–150 A laser selectively solidifies thin layers of photopolymer. The print bed moves down to allow a new layer of polymer to form Accurate with good surface finish that can capture fine details Expensive and photopolymers are not stable long‐term Model Neotropical bush‐cricket (Jonsson et al., 2017)
Photopolymer jetting 16–500 Thin layers of photopolymer are jetted on to the build area. They are cured with ultraviolet light straight away Multiple materials can be used. Can be high precision Expensive and photopolymers are not stable long‐term Models of black widow spiders (Brandley et al., 2016)
Mold for microfluidic devices (Kamei et al., 2015)
Wax Material jetting 13–50 Inkjet printer heads drop hot wax on a bed, which cools and forms layers Accurate with good surface finish. Suitable for lost wax casting Slow process that produces fragile models Replicating delicate dinosaur bones (Bristowe et al., 2004)

Examples, from papers cited in the main text are provided to illustrate applications. Layer thicknesses are approximate as specific makes and models of 3D printers will vary. A guide of prices for different technology types can be found in Table 2