Raw materials |
Powder, wire |
Powder |
Heat source |
Laser |
Laser, electron beam |
Technology |
Powder is sprayed through a nozzle and melted by a laser beam |
Beam transfers heat that melts a powder bed |
Typical materials |
Metals, ceramics |
Metals, ceramics, polymers |
Limitations by direction/axis |
No |
Yes |
Resolution |
Low |
High |
Versatility |
High: used for coating, parts manufacturing, and in situ alloying |
Low: limited to parts production |
Parts size |
Usually large scale objects |
Usually small scale objects |
The possibility of parts repair |
Yes |
No |
Structural and compositional in situ modifications |
Yes: easy to produce multi-structures and parts with compositional gradient, allows for in situ alloying |
No: limited to one type of powder/cycle |
Mesh structures |
No |
Yes |
Post-processing requirements |
Yes |
Yes |
Costs |
High: high power laser sources and robots required |
Lower: more compact machines, easy to implement in industry |
Application in the biomedical field |
Currently very low |
Quite advanced: e.g., implemented in dental cabinets for the manufacturing of personalized dental prostheses |